| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Introducing MVR technology – a groundbreaking energy-conservation solution that takes mechanical vapor recompression to new heights. By ingeniously re-utilizing the secondary steam energy it generates, MVR significantly minimizes the need for external energy inputs. At its core, the process involves the secondary steam produced by the evaporator undergoing high efficiency compression by a state-of-the-art steam compressor. This transformative process converts electrical energy into thermal energy, effectively increasing both the pressure and temperature of the secondary steam. The elevated temperature allows the secondary steam to return triumphantly to the evaporator, where it diligently heats materials to create evaporation. This clever cycle not only boosts efficiency but also recycles the latent heat of vaporization, epitomizing sustainable innovation at its best.
The DML series of steam compressors stands out with its exceptional low temperature rise feature, embodying a perfect blend of precision engineering and advanced design. Central to its construction is the robust compressor body, comprising the meticulously crafted volute, impeller, main shaft, bearing housing, and seal, all seamlessly integrated for optimal performance. The inclusion of a reliable coupling and motor ensures smooth operation, while the cutting-edge electric instruments provide precise control and monitoring. Together, these components form a powerful and efficient system, promising unparalleled performance in steam compression.
3.3.1 Begin the installation with placing the compressor base as a whole on the designated foundation. Expertly position wedge-shaped shims underneath (these will be used to finely adjust the level of the unit).
Place the wedge-shaped irons in an alternating pattern. Once the unit is perfectly leveled, skillfully spot weld the wedges at 4 to 5 strategic points. These wedges are to be crafted and installed by the user, tailored to the actual circumstances.
Ensure the contact surfaces are meticulously finished for even contact. The incline plane should meet the specified standards.
Note: The wedge iron's bearing capacity must not exceed 40 Kg/cm2).
3.3.2 To achieve precision leveling, employ a high-quality level. The meticulous leveling of the unit demands that the axial level is maintained at an impressive 0.05/1000mm, while the horizontal level should not exceed 0.10/1000mm.
3.3.3 Elevate coupling alignment with these essential prerequisites:
1) Ensure the main power supply is completely turned off;
2) Safely remove the coupling shield;
3) Detach the diaphragm coupling intermediate section with precision;
4) Inspect and confirm that the motor installation plane is impeccably flat and free from any debris or attachments;
5) The motor bolt holes should exceed the bolt size, permitting easy bolt loosening for motor adjustments;
6) Assemble sufficient stainless steel gaskets to effectively cushion the motor's feet. These gaskets should be impeccably clean and flat. Avoid using elongated thin gaskets for motor-base adjustment;
7) Utilize a superior dial indicator or a laser alignment meter with an exacting accuracy of 0.01mm, provided by the customer;
8) Prepare the specialized bracket designed to support the dial indicator, as depicted in the accompanying illustration;
9) Employ the motor wheel hub mounting bracket to adeptly place a dial indicator on the wheel hub's periphery, ensuring the probe is positioned on the outer edge of the compressor's wheel hub;
10) By skillfully adjusting the bolts around the motor feet, align the compressor and the motor center lines to near perfection (or as per provided guidelines). The outer circle's maximum deviation should be 0.05mm, with the motor shaft center line slightly elevated above the compressor's low-speed shaft center line. The coupling's end face deviation should be within 0.03 to 0.05mm;
11) Securely tighten the motor foot bolts, then meticulously verify the runout of the outer circle and the coupling's end face.
12) Reinstall the coupling's intermediate section post the motor's idling test for optimal performance.
3.3.4 Once the casing's "levelness" and alignment are refined, firmly tighten the anchor bolts. Post mechanical operation (or trial run), loosen and retighten the bolts to ensure sustained integrity.
3.3.5 The impeller, a high-speed rotating marvel, must be safeguarded against any solid or liquid intrusion, as these could inflict irreversible damage. Ensure that the compressor-connected inlet and outlet pipelines are pristine, satisfying the system's stringent steam corrosion standards. Rectify pipelines falling short of these conditions. Consider integrating solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, before the compressor inlet's straight pipe.
3.3.6 Proceed to install the compressor's inlet and outlet pipes. Follow the PI diagram meticulously to incorporate relevant pipeline accessories. It is crucial that the pipeline connecting to the compressor is supported by a separate bracket, as the compressor body must not bear its weight.
3.3.7 Once the main fan and its accompanying equipment are securely installed, and the concrete foundation has fully solidified, it's time to initiate the compressor operation test. This crucial step ensures everything functions seamlessly, paving the way for a flawless performance of our Innovative Low Temperature Rise Steam Compressor with its unique Split Base Design from NANTONG DART-RICH FAN CO.,LTD.
3.3.8 For optimal performance, the electric control cabinet of the compressor should be strategically positioned within a 5-meter radius of the compressor. The wiring should be meticulously connected through a threading pipe, discreetly routed underground for a cleaner look and enhanced safety. Once the electric control cabinet is installed, ensure the wiring terminals are precisely connected to the lines at the remote DCS, ensuring smooth and efficient communication throughout the system.
Founded in 1966, Nantong Dart-Rich Fan Co., LTD. (formerly the State-Owned Nantong Fan Factory) embarked on a new era of growth with a strategic equity structure reform in June 2019. Transforming into a dynamic partnership enterprise, we expanded our horizons with the establishment of Dart-Rich (Hunan) Fan Co., Ltd. in December 2020, responding to the demands of our rapidly evolving business landscape. Incorporating cutting-edge German technology since 2004, we have pioneered groundbreaking advancements in product stability, reliability, efficiency, low noise, and resistance to wear and temperature. As the primary architect behind the standard for integral geared assembly type centrifugal steam compressors, our innovations have set new benchmarks in the industry.
Certified under ISO9001, ISO14001, and ISO45001, Dart-Rich offers an impressive suite of products including steam compressors, fans, and blowers. Our solutions are integral to sectors such as metallurgy, chemical industry, electric power, environmental protection, building materials, light industry, and new energy. We excel in providing system optimization and energy-saving maintenance services for wind systems.
At Dart-Rich, we champion innovation in management, mechanisms, culture, and technology. We are paving the way for a future powered by digital intelligence, a culture of striving, and our 'three wisdom' ethos. With keen market insights and a commitment to organizational evolution, we enhance customer service capabilities and foster swift, sustainable growth.
Embracing our core values of 'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism,' Dart-Rich is dedicated to enriching enterprise value, maximizing customer benefits, and fostering shared growth and responsibility among stakeholders. Our ultimate aim is to lead the way in reliable, green fluid machinery solutions.
1, Our impellers are expertly forged and crafted using precision molds from premium duplex stainless steel, renowned for its exceptional anti-corrosive properties and impressive wear resistance.
2, We incorporate top-tier SKF rolling bearings complemented by an advanced oil spray lubrication system for optimal performance and longevity.
3, The innovative shaft seal uses a state-of-the-art carbon ring seal structure, enhanced by an inflation or vacuum unit, to ensure perfect isolation between the bearing housing and the compressor volute.
4, Our compressor unit boasts an all-encompassing integral skid-mounted design, engineered for seamless transportation and effortless installation.
5, Experience a high degree of automation for effortless handling, with real-time monitoring capabilities for pressure and vibration parameters. Achieve versatile compressor working conditions through frequency control, ensuring the system runs with exceptional efficiency and effectiveness.
1. At NANTONG DART-RICH FAN CO.,LTD, we are committed to delivering "intelligent service," aimed at ensuring precision and comprehensiveness in every interaction. Our extensive network includes 13 dedicated marketing service centers across China, augmented by a worldwide sales and service presence, ensuring seamless support wherever you are.
2. Our after-sales service team is equipped with passports, enabling them to swiftly embark on overseas maintenance assignments. We are available 24/7, offering uninterrupted support throughout the duration of your project, ensuring your peace of mind with our prompt and reliable service.
3. "1191" Service Commitment: We stand by our promise to address on-site issues with unparalleled speed and efficiency. Expect problem feedback within 1 minute, service demand response within 1 hour, solution proposal within 9 hours, and personnel dispatched to your location within 1 day, demonstrating our dedication to excellence.
4. For any inquiries or assistance, please contact our dedicated after-sales service hotline at 0086-400-625-2668. We are here to assist you at any time, ensuring your satisfaction with every interaction.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
The comprehensive suite of pneumatic technology integrated into this product is sourced from internationally acclaimed, mature stage models and advanced design software, ensuring that users are equipped with the swiftest and most optimal selection process available. This product line features a versatile array of 5 distinct series, catering to a wide flow range of 4-250 t/h. The temperature rise provided by this innovative solution spans from 4 to 11.2ºC, promising remarkable efficiency and adaptability for your needs.
1. Heat Pump Distillation: Elevate your distillation processes with our cutting-edge steam compressor, designed to maximize efficiency and performance.
2. Waste Heat Recovery: Harness the power of wasted energy with our innovative solution, capturing and reusing heat to boost sustainability and reduce costs.
3. Environmental Protection Field: Revolutionize industrial wastewater treatment, from lithium battery wastewater to landfill leachate. Achieve superior sodium and potassium separation in waste incineration fly ash leachate, empowering effective environmental management.
4. Lithium-Ion Battery Industry: Enhance every process, from salt lake lithium extraction to nickel battery recycling. Our compressor supports advanced wastewater treatment and disassembly processes, ensuring high efficiency in your lithium battery operations.
5. New Energy Industry: Drive innovation in photovoltaic and polycrystalline silicon wastewater treatment with our state-of-the-art compressor, the cornerstone of sustainable new energy solutions.
6. Food & Beverage Industry: Elevate your production with expert concentration and extraction of amino acids, sugar liquid drying, and exquisite beverage jam concentration, ensuring premium quality and taste.
7. Pharmaceutical Industry: Transform your medicine production with unparalleled evaporation, concentration, crystallization, and drying processes, optimized for both Chinese and Western medicines.
8. Chemical Industry: From caprolactam process polymerization to fragrance purification, our compressor enhances every step, including chelating agent evaporation and organic matter concentration, ensuring efficiency and quality in chemical production.
9. Metallurgical Industry: Innovate wastewater treatment processes, tackling challenges like sintering desulfurization and coking wastewater with superior efficiency.
10. Power Industry: Revolutionize the treatment of desulfurized wastewater from power stations, enhancing environmental compliance and operational efficiency.
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