| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Unveil the advanced heat pump distillation process: an innovative technique where steam at the tower's apex is meticulously pressurized and heated to a superior grade through external power. This transforms it into a reboiler heat source at the tower's base, ingeniously recapturing the latent heat from the steam, delivering exceptional efficiency at the tower's summit.
Introducing direct compression heat pump distillation - a revolutionary approach where the vapor phase at the top of the tower serves as the dynamic working fluid. By elevating the energy level of this vapor through an external steam compressor, it becomes a potent high-temperature heat source for the tower bottom reboiler. As illustrated in the figure below, this system excels in separation processes characterized by minimal temperature differences and closely aligned boiling points between the tower's peak and base.
The centrifugal compressor, crafted for heat pump distillation, encompasses a sophisticated assembly including the compressor body, coupling, gearbox, lubrication system, motor, electric instruments, and an anti-surge control system. Its design is remarkably compact, ensuring ease of maintenance while maximizing operational efficiency.
Experience the groundbreaking impact of compressors as they eliminate the need for external heat sources and cooling water, streamlining operations and enhancing sustainability!
3.3.1 The compressor base is integrally placed on the foundation. Insert wedge-shaped shims beneath the base to finely adjust the unit level.
Place alternating wedge-shaped irons, ensuring the unit is perfectly leveled. Spot weld the wedge-shaped irons at 4 to 5 strategic points. The wedges should be carefully
manufactured and installed by the user, custom-tailored to the actual site conditions. The contact surface must be smooth to ensure even contact of the inclined
plane. The bearing capacity of each wedge iron must not exceed a robust 40Kg/cm2).
3.3.2 Employ a precise level to ascertain the unit's alignment. The axial leveling precision required is 0.05/1000mm, and the horizontal
leveling must achieve 0.10/1000mm.
3.3.3 Begin with centering the coupling. Prior to alignment, fulfill these essential prerequisites:
1) Ensure the main power supply is completely turned off;
2) Detach the coupling shield with care;
3) Remove the diaphragm coupling intermediate section gently;
4) Confirm the motor installation plane is impeccably flat, free from debris, dirt, or unwelcome attachments;
5) The motor bolt holes must exceed the bolt size, allowing bolts to be loosened for motor adjustments;
6) Have an ample stock of stainless steel gaskets ready to completely cover motor feet, ensuring they are pristine and perfectly flat. Avoid using elongated or thin gaskets for motor-base adjustments;
7) Utilize a dial indicator or a high-precision laser alignment meter with a 0.01mm accuracy, which must be provided by the customer;
8) Prepare a suitable bracket to support the dial indicator, as illustrated below;
9) Use the motor hub mounting bracket to position a dial indicator on the wheel hub's edge, and position the dial indicator probe precisely on the compressor wheel hub's outer edge;
10) By finely tuning the adjustment bolts surrounding the motor feet, align the compressor and motor center lines to near perfection (or follow specific instructions). The maximum allowable deviation for the outer circle is a tight 0.05mm (the motor shaft center should sit slightly higher than the compressor low-speed shaft center). Maintain a coupling end face deviation between 0.03~0.05mm;
11) Ultimately, tighten the motor foot bolts securely, then meticulously review the outer circle runout and end face runout of the coupling;
12) After completing the motor idling test, reinstall the coupling's intermediate section with care.
3.3.4 Once the unit's 'levelness' and alignment are optimized, secure the anchor bolts. Following mechanical operations (or trial runs), loosen and retighten these bolts to maintain integrity.
3.3.5 The impeller, a high-speed rotating marvel, must be shielded from any solid or liquid intrusion, as these can cause irreversible compressor damage. Ensure the cleanliness and compliance of inlet and outlet pipelines with the system's steam corrosion grade standards. Should pipelines not meet these specifications, immediate rectification is imperative. It is highlyrecommended to incorporate solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, before the straight pipe at the compressor inlet.
3.3.6 Proceed to install the compressor's inlet and outlet pipes. Adhere strictly to the PI diagram when installing relevant pipeline accessories. The pipelines must be supported by separate brackets, ensuring their weight is entirely independent from the compressor's structure.
3.3.7 Once the main fan and its accompanying equipment are expertly installed and the concrete foundation has fully cured to perfection, the stage is set for conducting the compressor operation test, ensuring optimal functionality.
3.3.8 To ensure seamless integration and optimal control, the electric control cabinet for the compressor should be strategically positioned within a 5-meter radius. The connection between the compressor and the cabinet should be meticulously established using a threading pipe, elegantly routed underground. Once the electric control cabinet is perfectly in place, it’s essential to harmonize the system by connecting the wiring terminals in the cabinet to the lines at the remote DCS, ensuring a flawless communication pathway.
Founded in 1966, Nantong Dart-Rich Fan Co., LTD., which originated as the State-Owned Nantong Fan Factory, has a storied history. In a strategic move towards progress, the company reformed its equity structure in June 2019. Subsequently transforming into a partnership enterprise, Dart-Rich expanded its horizons with the establishment of Dart-Rich (Hunan) Fan Co., Ltd. in December 2020, keeping pace with its swift growth trajectory. In pursuit of unparalleled excellence, the company harnessed German technology in 2004, achieving remarkable advancements in product stability, reliability, and high efficiency, all while ensuring low noise and superior wear and temperature resistance. Dart-Rich is proud to be the principal drafter of the standard for integral geared assembly type centrifugal steam compressors.
Dart-Rich has earned the prestigious ISO9001, ISO14001, and ISO45001 certifications, underscoring its commitment to excellence. Our product portfolio features steam compressors, fans, and blowers, serving diverse sectors such as metallurgy, chemical industries, electric power, environmental protection, building materials, light industry, and new energy. We also offer system optimization solutions and maintenance services, championing energy-efficient wind system renovations.
At the core of Dart-Rich is relentless innovation—be it in management, mechanisms, culture, or technology. By embracing digital intelligence, fostering a vibrant striver culture, and advocating the 'three wisdom' philosophy, we gain profound market insights. Our agile organizational evolution enhances our customer service capabilities, propelling us towards sustained, dynamic growth.
Guided by the core values of 'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism,' Dart-Rich elevates its enterprise value, maximizing benefits for customers and aligning interests across stakeholders. We are resolutely on the path to becoming the vanguard in reliable green fluid machinery, committed to shared success, innovation, and responsibility.
1. Introducing our product's crowning glory: the high-efficiency 3D flow semi-open impeller. Engineered with professional aerodynamic and structural design, this advanced impeller profile ensures a vast array of stable operating conditions. Revel in the pinnacle of performance, as the main machine achieves an astounding polytropic efficiency of up to 88%!
2. Embrace the revolutionary design with our use of a vaneless diffuser, granting you an expansive operating range that ensures versatility and adaptability to meet your needs.
3. Experience seamless integration with our gearbox and compressor, meticulously designed into a compact structure, offering you space-saving benefits without compromising on performance.
4. Our product is designed as an integral skid-mounted package, featuring a perfectly harmonized combination of compressor, gearbox, and motor. This thoughtful design guarantees effortless transportation and installation, making your setup process smooth and worry-free.
5. Delight in a high degree of automation, unparalleled reliability, remarkable energy efficiency, and user-friendly operation. Our product is designed to save energy while providing exceptional performance, making it a masterpiece of modern engineering.
1, At NANTONG DART-RICH FAN CO., LTD, we are steadfast in our commitment to "intelligent service," striving for precision and thoroughness. Our extensive global footprint includes 13 marketing service centers in China and a comprehensive sales and service network worldwide, ensuring our High-Efficiency Steam Compressor with Overall Base for Enhanced Performance is supported at every corner of the globe.
2, All of our after-sales service representatives are passport-ready, enabling them to swiftly address overseas maintenance tasks. We are dedicated to providing a seamless experience with our 24-hour round-the-clock service throughout your project's execution, ensuring that our support is as reliable as our products.
3, Our "1191" Service Commitment guarantees you unparalleled support: On-site issue feedback within just 1 minute; service demand response in under 1 hour; a comprehensive solution reply within 9 hours; and personnel dispatched to your site within 1 day. This ensures that any concerns with our steam compressor are resolved with utmost urgency and expertise.
4, For immediate assistance, please contact our dedicated after-sales service hotline at 0086-400-625-2668. We are here to support your needs promptly and efficiently.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Our High-Efficiency Steam Compressor with Overall Base for Enhanced Performance brings you the most advanced pneumatic technology, meticulously imported from top-tier international models and sophisticated design software. This allows us to offer our clients rapid and precise model selection, ensuring you receive the ideal solution tailored to your needs. The product line is thoughtfully divided into 18 distinctive series, each engineered to handle an impressive flow rate range of 1-240 t/h, with a temperature rise capability between 8-24ºC. Experience unmatched performance and innovation with the NANTONG DART-RICH FAN CO., LTD products.
1. Heat Pump Distillation: Elevate your processes with remarkable energy efficiency by implementing heat pump distillation.
2. Waste Heat Recovery: Maximize energy utilization by capturing and reusing waste heat in various industrial applications.
3. Environmental Protection Field: Enhance ecological balance by contributing to industrial wastewater treatment, lithium battery wastewater management, wastewater recycling, landfill leachate handling, and waste incineration fly ash leachate sodium and potassium separation, among others.
4. Lithium-Ion Battery Industry: Innovate with cutting-edge process devices for salt lake lithium extraction, iron phosphate applications, ternary precursor wastewater treatment, lithium battery disassembly wastewater management, and nickel battery recycling.
5. New Energy Industry: Spearhead environmental solutions with photovoltaic and polycrystalline silicon wastewater treatments.
6. Food & Beverage Industry: Transform production with advanced techniques in the concentration and extraction of amino acids, sugar liquid concentration and drying, as well as beverage jam concentration.
7. Pharmaceutical Industry: Optimize production processes with evaporation, concentration, crystallization, and drying applications crucial to Chinese and Western medicine manufacturing.
8. Chemical Industry: Drive innovation in chemical processes including caprolactam polymerization, polylactic acid (PLA) device operations, nylon 66 production, chelating agent crystallization, mannitol concentration, anhydrous sodium sulfate crystallization, organic matter crystallization, fragrance purification, and chemical raw material production.
9. Metallurgical Industry: Improve environmental outcomes by tackling sintering desulfurization wastewater, coking wastewater, vanadium extraction wastewater, and smelting wastewater treatments.
10. Power Industry: Lead the way in sustainable practices with the treatment of desulfurized wastewater from power stations.
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