| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Experience the future of energy efficiency with our Methanol Compressor, fine-tuned for optimal performance! Heat pump distillation technology revolutionizes the way we utilize power, leveraging external energy to elevate the steam at the tower top to an advanced grade. This process ingeniously uses this enhanced steam as a reboiler heat source at the tower bottom, ingeniously recovering the latent heat from the tower top steam. A game-changer in thermal dynamics, this innovative method ensures maximum efficiency and sustainability.
Our cutting-edge direct compression heat pump distillation system exemplifies advanced engineering, utilizing the tower top vapor phase as the working fluid. By elevating the energy level of this vapor phase with an external steam compressor, we transform it into a high-temperature heat source for the reboiler at the tower bottom. Ideal for systems where the temperature difference and boiling points between the tower top and bottom are subtle, this technology represents the pinnacle of efficient separation processes. Please refer to the illustrative figure below for a visual representation.
Our centrifugal compressor is meticulously designed for heat pump distillation applications, incorporating a robust compressor body, durable coupling, gearbox, advanced lubrication system, powerful motor, state-of-the-art electric instrumentation, and a sophisticated anti-surge control system. Its compact structure not only simplifies maintenance but also ensures reliability and longevity. Experience unparalleled convenience and efficiency with this well-integrated system.
Revolutionize your operations with our compressors, which ingeniously eliminate the need for external heat sources and cooling water! This advancement heralds a new era of energy conservation and operational efficiency, making your processes more sustainable and cost-effective. Discover the future of environmental stewardship and resource management with our innovative solutions.
3.3.1 Position the compressor base securely on its foundation. Carefully place wedge-shaped shims beneath the base for precise level adjustments. Ensure stability by alternating two wedge-shaped irons, leveling the unit perfectly, then spot-welding these irons at 4-5 strategic points.
Craft and install the wedge locally, tailored to specific conditions. Ensure the contact surface is expertly finished for an even, seamless connection, while maintaining a maximum wedge iron bearing capacity of 40Kg/cm.
The finished contact surfaces must align smoothly, offering robust support. Ensure all inclined planes are flush and ready for the demands of the installation.
40Kg/cm2).
3.3.2 Achieve precision leveling using a professional level. The unit's axial level should meet or exceed 0.05/1000mm, and its horizontal level must be 0.10/1000mm to ensure optimal functionality.
The unit's horizontal level should be at 0.10/1000mm, confirming the meticulous setup necessary for efficient operation.
3.3.3 Attain perfect coupling alignment with these critical preparatory steps:
1) Safely disconnect the main power supply;
2) Remove the coupling shield with care;
3) Detach the diaphragm coupling's central segment intelligently;
4) Scrutinize the motor installation plane for any foreign substances or debris, ensuring a spotless surface;
5) Ensure motor bolt holes exceed bolt sizes to facilitate precise motor adjustments;
6) Gather ample flat, attachment-free stainless steel gaskets for motor support, avoiding long, thin gaskets that could compromise adjustments;
7) Employ a high-precision dial indicator or laser alignment meter (accuracy: 0.01mm) for meticulous alignment, ensuring optimal performance (customer-provided);
8) Construct a supportive bracket for the dial indicator as illustrated below;
9) Utilize the motor hub's mounting bracket to set a dial indicator on the hub's edge, allowing precise monitoring of the compressor wheel hub's outer edge;
10) Skillfully align the compressor and motor center lines by adjusting the motor feet's bolts, maintaining a maximum outer circle deviation of 0.05mm (raise the motor shaft center line slightly above the compressor low-speed shaft center line), and ensure a coupling end face deviation of 0.03~0.05mm;
11) Securely tighten motor foot bolts upon final alignment, then verify the coupling's outer circle and end face runout for assurance.;
12) Reinstall the coupling intermediate section after successfully completing the motor idling test, confirming operational readiness.
3.3.4 Once the casing's levelness and alignment are expertly adjusted, securely fasten the anchor bolts. Following mechanical or trial operation, loosen and retighten these bolts for enhanced stability.
3.3.5 Prevent irreversible damage to the high-speed rotating impeller by ensuring that all connected inlet and outlet pipelines are impeccably clean and adhere to the system's steam corrosion grade requirements. Pipelines failing to meet these standards require immediate rectification.Enhance system safety by installing solid-liquid separation equipment—like gas scrubbers or sedimentation tees—before the compressor inlet straight pipe to mitigate potential risks.
3.3.6 Execute the installation of compressor inlet and outlet pipes with precision. All import and export pipelines should be equipped with the designated accessories per the PI diagram. Ensure pipeline support is provided by an external bracket, not the compressor body, to mitigate undue stress.
3.3.7 Following the complete installation of the main fan alongside its essential ancillary equipment, and the full solidification of the concrete, you are ready to initiate the compressor's operation test. This marks a pivotal moment where engineering precision meets operational excellence, ensuring peak performance of the Methanol Compressor with Adjustable Guide Vane for Optimal Performance from NANTONG DART-RICH FAN CO.,LTD.
3.3.8 It is crucial to position the electric control cabinet of the compressor within a 5-meter radius, ensuring optimal connectivity and control. The wiring connecting the compressor to its electric control cabinet must be meticulously threaded through underground pipes for enhanced protection and durability. Post-installation, ensure a seamless connection between the electric control cabinet's wiring terminals and the remote DCS lines, enabling robust control and monitoring. This step is vital for the efficient operation of the Methanol Compressor with Adjustable Guide Vane, a hallmark of NANTONG DART-RICH FAN CO.,LTD's innovative engineering.
Nantong Dart-Rich Fan Co., LTD. stands as a beacon of innovation and tradition, tracing its roots back to its founding in 1966 as the State-Owned Nantong Fan Factory. A significant milestone was achieved in June 2019 with a strategic equity structure reform. This transformation paved the way for the company to evolve into a dynamic partnership enterprise. To further fuel its burgeoning growth and expansion, Dart-Rich (Hunan) Fan Co., Ltd. was strategically launched in December 2020. The company has embraced cutting-edge German technology since 2004, achieving remarkable advancements in product stability, reliability, and efficiency, alongside reduced noise, enhanced wear resistance, and superior temperature endurance. As the main drafter of the standard for integral geared assembly type centrifugal steam compressors, Dart-Rich leads the way in innovation.
Dart-Rich proudly holds ISO9001, ISO14001, and ISO45001 certifications. Our flagship offerings include steam compressors, fans, and blowers, serving a diverse range of industries such as metallurgy, chemical, electric power, environmental protection, construction materials, light industry, and new energy. We specialize in delivering comprehensive system optimization solutions and maintenance services for energy-efficient wind system renovations.
At Dart-Rich, we are devoted to relentless management, mechanism, cultural, and technological innovations. Our focus on digital intelligence, the cultivation of a striver culture, and the 'three wisdom' approach provides us with profound market insights. We drive organizational transformation, enhance customer service capabilities, and spearhead rapid, sustainable growth.
With unwavering commitment to our core values: 'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism', Dart-Rich is on a mission to elevate enterprise value. We strive to maximize customer value, foster shared responsibilities and achievements, and unite all stakeholders. Our ambition is to lead the way in reliable green fluid machinery as the industry's most trusted innovator!
1, Harnessing the power of a highly efficient 3D flow semi-open impeller paired with an expertly designed aerodynamic and structural framework, our machine's advanced impeller profile ensures the blower operates optimally across a broad spectrum of conditions. Enjoy a remarkable polytropic efficiency of up to 88%, pushing the boundaries of performance.
2, With the innovative inclusion of a vaneless diffuser, our compressor boasts an extensive operating range, providing flexibility and adaptability in diverse scenarios.
3, Designed with ingenuity, the gearbox and compressor are seamlessly integrated to form a compact, space-saving structure, optimizing your workspace.
4, The product is expertly crafted as an integral skid-mounted package, combining the compressor, gearbox, and motor into a single unit, ensuring effortless transportation and swift installation wherever needed.
5, Experience a product with a high degree of automation that offers unparalleled reliability and efficiency. Its energy-saving features make it not only easy to operate but also a sustainable choice for your business needs.
1, At NANTONG DART-RICH FAN CO., LTD, we are committed to delivering 'intelligent service' under the guiding principle of being 'more accurate, more comprehensive.' Our expansive reach includes 13 dedicated marketing service centers strategically positioned throughout China, complemented by a global sales and service network that ensures we are always within reach, no matter where you are.
2, Our after-sales service personnel are equipped with passports and ready to spring into action for overseas maintenance tasks. We pledge to provide you with uninterrupted, 24-hour service during the project execution phase, ensuring your needs are met promptly and efficiently around the clock.
3, Our "1191" Service Commitment underscores our dedication: We promise to address on-site issues within just 1 minute; to respond to service requests within 1 hour; to offer a comprehensive solution within 9 hours; and to have our personnel on-site within 1 day, demonstrating our unwavering commitment to your satisfaction.
4, Our after-sales service hotline is always open at: 0086-400-625-2668. Reach out to us anytime and experience unparalleled service excellence.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Our sophisticated Methanol Compressor boasts an advanced pneumatic technology suite, meticulously imported from internationally acclaimed mature stage models and cutting-edge design software. This ensures that we deliver swift and precisely optimal model selections for our discerning clients. Our impressive product lineup encompasses 18 distinctive series, each engineered to cater to a wide range of applications with an adaptable flow rate spanning 1-240 t/h and a meticulously controlled temperature rise between 8-24ºC, ensuring peak performance and reliability.
1. Heat pump distillation: Efficiently harness energy with cutting-edge heat pump distillation systems.
2. Waste heat recovery: Unlock the potential of energy savings with advanced waste heat recovery solutions.
3. Environmental protection field: Empower the future of environmental sustainability with our versatile solutions for industrial wastewater treatment, lithium battery wastewater treatment, wastewater recycling, landfill leachate treatment, and sodium and potassium separation in waste incineration fly ash leachate.
4. Lithium-Ion battery industry: Drive innovation in the Lithium-Ion battery industry with our state-of-the-art process devices for salt lake lithium extraction, iron phosphate processing, ternary precursor wastewater treatment, lithium battery disassembly wastewater treatment, and nickel battery circulation.
5. New energy industry: Propel the future of clean energy with our revolutionary techniques for photovoltaic wastewater treatment and polycrystalline silicon wastewater management.
6. Food & beverage industry: Elevate your production quality with precision-driven solutions for the concentration and extraction of amino acids like alanine, sugar liquid concentration and drying, and beverage jam concentration.
7. Pharmaceutical industry: Enhance pharmaceutical production through sophisticated processes of evaporation, concentration, crystallization, and drying for both Chinese and Western medicines.
8. Chemical industry: Revolutionize chemical production with our comprehensive solutions for caprolactam process polymerization, polylactic acid PLA, nylon 66 production, chelating agent evaporation crystallization, mannitol concentration, anhydrous sodium sulfate evaporation crystallization, organic matter concentration crystallization, fragrance purification, and chemical raw material production.
9. Metallurgical industry: Optimize metallurgical processes with superior treatment solutions for sintering desulfurization wastewater, coking wastewater, vanadium extraction wastewater, and smelting wastewater.
10. Power industry: Enhance power station efficiency with advanced treatment solutions for desulfurized wastewater management.
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