| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Introducing MVR: a revolutionary energy-saving technology specifically designed to optimize energy consumption by harnessing the power of reutilizing secondary steam energy. This cutting-edge process, known as mechanical vapor recompression, significantly curtails the need for external energy sources. The ingenious mechanism operates by compressing the secondary steam, which is produced by the evaporator, using a highly efficient steam compressor. This transformation converts electrical energy into thermal energy, simultaneously elevating the pressure and temperature of the secondary steam. The resulting elevated steam is then redirected back to the evaporator, where it serves to heat the materials and induce further evaporation. This process ingeniously recycles the latent heat of vaporization of the secondary steam, achieving maximum energy efficiency and sustainability.
The DM series Single-stage geard steam compressor is a marvel of engineering sophistication, offering a seamlessly integrated system that includes a robust compressor body, a meticulously designed coupling, a precision gearbox, an advanced lubrication system, a powerful motor, a comprehensive electric instrument suite, and an innovative anti-surge control system. Its compact and streamlined design ensures not only ease of maintenance but also exceptional performance and reliability.
3.3.1 Begin by gracefully resting the compressor base upon its foundation. Introduce wedge-shaped shims precisely under the base for seamless leveling.
Place two wedge-shaped irons alternately. Once the unit stands perfectly level, secure the wedge-shaped irons by spot welding them at 4~5 strategic points.
These wedges are crafted and positioned by the user, tailored to the unique circumstances. Ensure the contact surfaces are meticulously finished, ensuring full contact on the inclined plane.
The bearing capacity of the wedge iron is crucial and should not exceed 40Kg/cm2.)
3.3.2 Utilize a precision level to ascertain impeccable flatness. The unit’s alignment demands: axial level precision of 0.05/1000mm, and horizontal level finesse of 0.10/1000mm.
3.3.3 Achieve perfect coupling centering. Prior to commencing alignment, ensure these preparatory steps are taken:
1) Ensure the primary power supply is safely turned off.
2) Dismantle the protective coupling shield with care.
3) Remove the diaphragm coupling’s intermediate section smoothly.
4) Verify the motor installation plane's flatness, ensuring no debris, dirt, or unwanted attachments are present.
5) The motor bolt hole should be generously larger than the bolt, accommodating ease of movement for motor adjustment.
6) Gather ample stainless steel gaskets to support the motor foot. These gaskets should be clean, flat, and robust—avoid using elongated or slender ones for in-between adjustments.
7) Employ a dial indicator or a high-precision laser alignment meter with a 0.01mm accuracy, sourced by the customer.
8) Equip a supportive bracket for the dial indicator, as illustrated.
9) The motor wheel hub mounting bracket facilitates dial indicator placement on the hub edge, with its probe positioned on the outer edge of the compressor wheel hub.
10) Fine-tune the adjustment bolts surrounding the motor feet, aligning the compressor and motor center line meticulously. Allow for a maximum outer circle deviation of 0.05mm (the motor shaft center should be slightly elevated above the compressor's low-speed shaft), with coupling end face precision within 0.03~0.05mm.
11) Conclusively, secure the motor foot bolts and reassess the coupling’s outer circle and end face runout for precision.;
12) Post motor idling test, reinstall the coupling intermediate section with assured confidence.
3.3.4 Subsequent to achieving impeccable 'levelness' and alignment, securely fasten the anchor bolts. Post mechanical operation or trial, loosen and retighten these bolts for optimal stability.
3.3.5 The impeller is a high-speed marvel, and any inadvertent introduction of solids or liquids could spell irreversible damage. It’s paramount to ensure that the compressor-connected pipelines are pristine and adhere to the steam corrosion grade of the system. Non-compliant pipelines warrant immediate rectification.Consider incorporating solid-liquid separation devices, like a gas scrubber or sedimentation tee, prior to the compressor inlet’s straight pipe.
3.3.6 Expertly install the compressor's inlet and outlet pipes. Adhere to the PI diagram for importing and exporting pipelines, ensuring they bear relevant accessories. These pipelines should be independently supported, freeing the compressor body from undue weight.
3.3.7 Once the main fan, along with all its essential ancillary equipment, has been meticulously installed and the concrete base has achieved full solidification, the thrilling moment arrives to initiate the compressor operation test. This critical phase marks the beginning of the journey towards seamless functionality and performance excellence.
3.3.8 For optimal performance and streamlined operations, the electric control cabinet of the compressor should be strategically positioned within a 5-meter radius of the compressor itself. The connection from the compressor to the electric control cabinet must be executed with precision using threading pipes that are carefully routed underground. Upon positioning the electric control cabinet, the intricate task of connecting the wiring terminals within the electric control cabinet with the remote DCS lines unfolds, ensuring a robust and efficient communication pathway.
Nantong Dart-Rich Fan Co., LTD. (previously known as State-Owned Nantong Fan Factory) has a prestigious history dating back to its founding in 1966. A groundbreaking equity structure reform was undertaken in June 2019, marking a new chapter of growth and innovation. and underwent a transformative change into a dynamic partnership enterprise. To cater to the burgeoning demands of our rapidly expanding operations, Dart-Rich (Hunan) Fan Co., Ltd. was launched in December 2020. This new establishment embodies our vision of growth and innovation. integrated cutting-edge German technology in 2004, achieving remarkable advancements in product stability, reliability, and high efficiency, alongside superior low noise, wear resistance, and temperature resilience. We proudly stand as the chief architect of the standard for integral geared assembly type centrifugal steam compressors, setting new industry benchmarks.
Dart-Rich has proudly secured ISO9001, ISO14001, and ISO45001 system certifications, underscoring our commitment to quality and excellence. Our diverse array of products, including steam compressors, fans, and blowers, are at the forefront of innovation, serving critical roles in metallurgy, chemical industry, electric power, environmental protection, building materials, light industry, and burgeoning new energy sectors. Beyond products, we offer bespoke system optimization solutions and premium maintenance services for energy-saving renovations of wind systems.
Dart-Rich is unwavering in its pursuit of management, mechanism, culture, and technology innovation, continually advancing digital intelligence, fostering a culture of striving, and implementing 'three wisdom' strategies. Our in-depth market insights drive organizational renewal, enhance customer service excellence, and sustain our trajectory of rapid and robust development.
Dart-Rich is committed to core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism'. We strive to enhance enterprise value, maximize customer value creation, and foster shared responsibility, innovation, and prosperity among all stakeholders. Our vision is to lead the industry as the go-to provider of reliable, green fluid machinery.
1. Experience the pinnacle of efficiency with our cutting-edge 3D flow semi-open impeller. Our advanced professional aerodynamic and structural designs ensure an impeller profile that leads the industry. Enjoy a blower featuring a vast array of stable operating conditions, with the main machine’s supreme polytropic efficiency soaring to an impressive 88%.
2. Our product embraces the innovative vaneless diffuser design, offering an extensive range of operational capabilities and flexibility.
3. Discover the ultimate synergy of compact design with our seamlessly integrated gearbox and compressor, engineered to perfection.
4. Our product arrives as a comprehensive, skid-mounted package that includes the compressor, gear box, and motor. This thoughtful integration simplifies transportation and installation, making it effortlessly convenient for your projects.
5. Benefit from a product characterized by its high degree of automation, outstanding reliability, exceptional efficiency, and energy-saving capabilities. Experience ease and simplicity in operation, ensuring a smooth and effective user experience.
1, We are steadfast in our commitment to "intelligent service" with the goal of being "more accurate, more comprehensive." Our expansive network boasts 13 sophisticated marketing service centres scattered across China and extends to a sales and service network that embraces the entire globe.
2, Our dedicated after-sales service team is always prepared, with passports in hand, ready to tackle overseas maintenance tasks with precision and speed. We guarantee a seamless 24-hour round-the-clock service during the entirety of your project's execution.
3, "1191" Service Commitment: Experience elite responsiveness with our promise to address on-site issues within a mere 1 minute; meet your service requirements within 1 hour; offer a comprehensive solution within 9 hours; and ensure personnel are on-site within just 1 day.
4, Reach out to our after-sales service team anytime at our hotline: 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Leveraging premier pneumatic technology imported from advanced foreign models and cutting-edge design software, our offerings ensure clients receive expedient and optimal model selections. This exceptional product is available in a remarkable 18 series, each meticulously crafted to cater to a broad spectrum of needs. With an adaptable flow rate ranging from 1 to 240 t/h and a precise temperature increase of 8 to 24ºC, our Packaged Watervapour Compressors promise unmatched efficiency and versatility.
1. Heat pump distillation: A pivotal solution for efficient heat management and energy conservation.
2. Waste heat recovery: Harnessing lost energy for a more sustainable future.
3. Environmental protection field: Comprehensive applications including industrial wastewater treatment, innovative lithium battery wastewater management, effective wastewater recycling, advanced landfill leachate treatment, innovative separation of sodium and potassium in waste incineration fly ash leachate, and beyond.
4. Lithium-Ion battery industry: Cutting-edge process devices for salt lake lithium extraction, iron phosphate production, advanced ternary precursor and lithium battery disassembly wastewater treatment, and efficient nickel battery recycling.
5. New energy industry: Pioneering solutions for photovoltaic and polycrystalline silicon wastewater treatment, ensuring a cleaner and more sustainable environment.
6. Food & beverage industry: Specializing in the concentration and extraction of amino acids like alanine, enhancing sugar liquid concentration and drying, and optimizing beverage jam concentration.
7. Pharmaceutical industry: Expertise in evaporation, concentration, crystallization, and drying processes crucial for the production of both Chinese and Western medicines.
8. Chemical industry: Advanced applications in caprolactam process polymerization, polylactic acid PLA device, nylon 66 production, chelating agent evaporation crystallization, mannitol concentration, crystallizing anhydrous sodium sulfate, organic matter concentration and fragrance purification, and chemical raw material production.
9. Metallurgical industry: Focused on the treatment of complex sintering desulfurization wastewater, coking wastewater, vanadium extraction wastewater, and smelting wastewater, driving advancements in environmental care.
10. Power industry: Innovating in the treatment of desulfurized wastewater from power stations, ensuring cleaner and more efficient power production.
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