Customization: | Available |
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After-sales Service: | Yes |
Warranty: | 1 Year |
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MVR, an abbreviation for mechanical vapor recompression, represents a groundbreaking energy-saving technology that significantly minimizes the need for external energy by harnessing the power of secondary steam energy it produces. The core principle involves the compression of secondary steam generated by the evaporator using a high-efficiency steam compressor. This process masterfully transforms electrical energy into thermal energy, thereby elevating the pressure and temperature of the secondary steam. This heightened temperature efficiently redirects the secondary steam back to the evaporator, facilitating the heating of materials and stimulating evaporation. This elegant cycle exemplifies the masterful recycling of the latent heat of vaporization from secondary steam.
The DM series Single-stage geard steam compressor is a marvel of engineering, featuring a meticulously designed compressor body, robust coupling, highly efficient gearbox, advanced lubrication system, powerful motor, sophisticated electric instrument, and a state-of-the-art anti-surge control system. Its compact structure ensures seamless integration, while its design prioritizes utmost convenience in maintenance, making it a standout choice for those seeking efficiency and reliability.
3.3.1 The compressor base is integrally placed on the foundation, put wedge-shaped shim under the base (used to adjust the unit level),
place two wedge-shaped irons alternately, after leveling the unit, and spot weld the wedge-shaped irons for 4~5 points. The wedge shall be
manufactured and installed by the user according to the actual situation, and the contact surface shall be finished (even contact of inclined
plane, and the bearing capacity of wedge iron shall not be greater than 40Kg/cm2).
3.3.2 Use a level to find the level. The leveling requirements of the unit: the axial level of the unit is 0.05/1000mm, and the horizontal
level of the unit is 0.10/1000mm.
3.3.3 Coupling is centered. Before starting alignment, confirm the following requirements:
1) Turn off the main power supply;
2) Remove the coupling shield;
3) Remove the diaphragm coupling intermediate section;
4) Check the flatness of the motor installation plane to ensure that there are no stolen goods, dirt and attachments;
5) The motor bolt hole should be larger than the bolt size, so that the bolt can be loosened to adjust the motor;
6) Prepare enough stainless steel gaskets to cover the foot of the motor, the gaskets should not have attachments and should be flat enough. You cannot use long and thin gaskets to insert between the motor and the base for adjustment;
7) Use a dial indicator or a laser alignment meter with an accuracy of 0.01mm (prepared by the customer himself);
8) Prepare the bracket for supporting the dial indicator as shown in the figure below;
9) The motor wheel hub mounting bracket is used for mounting a dial indicator on the edge of the wheel hub, and placing a dial indicator probe on the outer edge of the compressor wheel hub;
10) By adjusting the adjustment bolts around the motor feet, the compressor and the motor center line are basically on the same line (or according to the corresponding instructions), and the maximum deviation of the outer circle is 0.05mm (the motor shaft center line should be higher than the compressor low-speed shaft center line), coupling end face 0.03~0.05mm;
11) Finally, tighten the motor foot bolts, and review the outer circle runout and end face runout of the coupling;
12) Install the coupling intermediate section after the motor idling test.
3.3.4 After adjusting the "levelness" and alignment of the casing, tighten the anchor bolts. After the mechanical operation (or trial operation), loosen the bolts and tighten them again.
3.3.5 The impeller is a high speed rotating component, and any solid or liquid entering impeller will cause irreversible damage to compressor. Therefore, it is necessary to ensure that the inlet and outlet pipelines connected with compressor are clean and meet the requirements of steam corrosion grade of the system. Pipelines that do not meet this condition must be rectified. It is suggested to add solid liquid separation equipment (gas scrubber or sedimentation tee) before the straight pipe at the compressor inlet.
3.3.6 Install compressor inlet and outlet pipes. Import and export pipelines shall be installed with relevant pipeline accessories according to PI diagram. The pipeline connected to the compressor shall be supported by another bracket, and its weight shall not be supported by the compressor body.
3.3.7 Once the main fan and its supporting equipment have been expertly installed and the concrete foundation has fully cured, it's time to initiate the compressor operation test. This ensures optimal performance and stability, paving the way for seamless functionality.
3.3.8 For impeccable operational control, the electric control cabinet of the compressor must be strategically located within a 5-meter radius of the compressor. Employing underground threading pipes for the wiring connection from the compressor to the electric control cabinet ensures a sleek and protected setup. Once the cabinet is securely positioned, proceed to meticulously link the wiring terminals within the cabinet to the lines at the remote DCS, ensuring a flawless connection and communication.
Nantong Dart-Rich Fan Co., LTD. (formerly known as the State-Owned Nantong Fan Factory) was established in the year 1966. In a strategic move towards growth and modernization, the company underwent a significant equity structure reform in June 2019. This transformative phase turned the company into a dynamic partnership enterprise. Embracing the momentum of expansion, Dart-Rich (Hunan) Fan Co., Ltd. was inaugurated in December 2020 to further enhance our capabilities and reach. Our commitment to technological advancement was reinforced when we integrated cutting-edge German technology in 2004, leading to remarkable innovations in product stability, reliability, efficiency, noise reduction, wear resistance, and temperature tolerance. As the principal author of the standard for integral geared assembly type centrifugal steam compressors, we set benchmarks in quality.
Dart-Rich is proud to have achieved ISO9001, ISO14001, and ISO45001 certifications, reinforcing our commitment to quality and environmental standards. Our diverse product lineup includes steam compressors, fans, and blowers. These are indispensable in a myriad of industries such as metallurgy, chemical processing, power generation, environmental protection, construction materials, light industry, and the burgeoning new energy sector. We are also at the forefront of delivering system optimization and maintenance services, particularly for energy-efficient wind system renovations.
Dart-Rich remains steadfast in pursuing management, mechanism, cultural, and technological innovations. We are actively advancing digital intelligence, fostering a culture of determined individuals, and embracing the 'three wisdoms'. With a keen market insight, we drive organizational evolution, enhance comprehensive customer service capabilities, and ensure our growth trajectory remains robust and sustainable.
Guided by our core values of 'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism', Dart-Rich is on a mission to amplify enterprise value and deliver unparalleled customer satisfaction. We strive to create an ecosystem of shared responsibility and mutual growth for all stakeholders. Our vision is to ascend as the preeminent leader in reliable green fluid machinery.
1. Discover the power of advanced engineering with our product's high-efficiency 3D flow semi-open impeller. Crafted with a professional aerodynamic and structural design, this impeller showcases an advanced profile, offering a broad spectrum of stable operating conditions. Witness the pinnacle of performance as the main machine reaches an impressive polytropic efficiency of up to 88%.
2. Experience unparalleled versatility with the implementation of a vaneless diffuser, providing a remarkable range of operating capabilities without compromising performance.
3. The epitome of innovation, our gearbox and compressor are seamlessly integrated into a compact structure, optimizing space while enhancing functionality.
4. Simplifying logistics and installation, our product is a fully integral skid-mounted package. It includes the compressor, gear box, and motor, all designed for effortless transportation and swift setup.
5. Embrace a new era of convenience and efficiency with our product's high degree of automation. Enjoy unparalleled reliability, impressive efficiency, energy savings, and user-friendly operation, elevating your experience to a new standard.
1, At NANTONG DART-RICH FAN CO.,LTD, we passionately uphold the philosophy of 'intelligent service' with precision and thoroughness at its core. Boasting 13 exceptional marketing service centres strategically located throughout China, our expansive sales and service network ensures global coverage, delivering unparalleled support to every corner of the world.
2, Our dedicated after-sales service team is always ready to spring into action, armed with passports to swiftly address international maintenance needs. With seamless 24-hour round-the-clock assistance, we stand by to ensure flawless project execution, no matter where you are.
3, Our '1191' Service Commitment is a testament to our dedication: Instantaneous feedback on-site issues within a mere 1 minute; Prompt response to service requests within 1 hour; Comprehensive solution reply within 9 hours; and deploying personnel to your location within 1 day.
4, Connect with us anytime through our dedicated after-sales service hotline: 0086-400-625-2668, where expert assistance is just a call away.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
This innovative product boasts a complete set of pneumatic technology, expertly imported from advanced international models and state-of-the-art design software. This ensures rapid and optimal model selection tailored to client needs. The product range is impressively diverse, consisting of 18 distinct series, each engineered to accommodate a flow rate spanning 1-240 t/h. Additionally, it offers a remarkable temperature rise capability ranging from 8-24ºC, making it a top choice for versatile applications.
Featuring a complete suite of pneumatic technology sourced from prestigious global models and cutting-edge design software, this product guarantees the swiftest and most accurate model selection for end-users. It is meticulously categorized into 5 unique series, accommodating a flow range of 4-250 t/h. The temperature elevation capacity ranges from 4 to 11.2ºC, ensuring exceptional performance and adaptability across various operational needs.
1. Heat Pump Distillation: Transformative and energy-efficient distillation solutions.
2. Waste Heat Recovery: Innovative systems to harness and recycle valuable energy.
3. Environmental Protection Field: Comprehensive solutions for industrial wastewater treatment, lithium battery wastewater recovery, landfill leachate purification, waste incineration fly ash leachate sodium and potassium separation, and more.
4. Lithium-Ion Battery Industry: Pioneering technologies for salt lake lithium extraction, iron phosphate treatment, ternary precursor wastewater processing, lithium battery disassembly wastewater management, and nickel battery recycling.
5. New Energy Industry: Advanced methods for photovoltaic and polycrystalline silicon wastewater treatment.
6. Food & Beverage Industry: Specialist in the concentration and extraction of amino acids like alanine, the drying and concentration of sugar liquids, and beverage jam refinement.
7. Pharmaceutical Industry: Cutting-edge evaporation, concentration, crystallization, and drying processes for both Chinese and Western medicine production.
8. Chemical Industry: Expertise in caprolactam polymerization, polylactic acid PLA production, nylon 66 manufacturing, chelating agent crystallization, mannitol concentration, anhydrous sodium sulfate crystallization, organic matter purification, fragrance refinement, and chemical raw material production.
9. Metallurgical Industry: Effective treatment solutions for sintering desulfurization, coking, vanadium extraction, and smelting wastewater.
10. Power Industry: Efficient treatment strategies for desulfurized wastewater from power stations.