Methanol Compressor Featuring Overall Base and Speed Regulation Technology

Product Details
Customization: Available
After-sales Service: Yes
Warranty: 1 Year
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  • Methanol Compressor Featuring Overall Base and Speed Regulation Technology
  • Methanol Compressor Featuring Overall Base and Speed Regulation Technology
  • Methanol Compressor Featuring Overall Base and Speed Regulation Technology
  • Methanol Compressor Featuring Overall Base and Speed Regulation Technology
  • Methanol Compressor Featuring Overall Base and Speed Regulation Technology
  • Methanol Compressor Featuring Overall Base and Speed Regulation Technology
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  • Overview
  • Product Description
  • Installation Instructions
  • Company Profile
  • Our Advantages
  • After Sales Service
  • FAQ
  • Performance Range
  • Application Areas
Overview

Basic Info.

Mute
Not Mute
Impeller
Semi-Closed
Cooling System
Water Cooling
Lubrication Style
Lubricated
Material
Titanium Material, Stainless Steel
Type
Multiaxial Type
Base
Overall Base, Split Base
Adjustment
Guide Vane Adjustment, Speed Regulation
Motor Type
Power Frequency, Frequency Conversion
Medium
Methanol, Ethanol, etc
Transport Package
Wooden Crate Packing, Iron Box Packaging
Trademark
DART-RICH
Origin
Nantong City, Jiangsu Province, China
Production Capacity
800 Units/Year

Product Description

Product Description

Our innovative heat pump distillation employs the sophisticated process of elevating and heating the steam at the tower's peak, driven by external power. This advanced technique transforms it into a higher-grade energy source, serving as the reboiler's heat source at the base of the tower. This ingenious method effectively recaptures the latent heat of the steam from the tower's summit, enhancing efficiency and sustainability.
The direct compression heat pump distillation ingeniously utilizes the tower top vapor phase as its principal working fluid. By channeling through an external steam compressor, it elevates the energy level of this vapor phase, transforming it into a high-temperature heat source for the tower bottom reboiler. As illustrated in the accompanying figure, this advanced methodology is ideally suited for separation systems where temperature differences are minimal and boiling points are closely aligned between the tower's apex and base.
Methanol Compressor Featuring Overall Base and Speed Regulation Technology
Our centrifugal compressor, designed for heat pump distillation, incorporates a comprehensive array of components including the compressor body, coupling, gearbox, lubrication system, motor, electric instrument, and an anti-surge control system. Its design is remarkably compact, ensuring ease of maintenance and operational convenience.
Experience the revolutionary efficiency of our compressors, which entirely negate the need for external heat sources and cooling water, optimizing your operations like never before!
Methanol Compressor Featuring Overall Base and Speed Regulation TechnologyMethanol Compressor Featuring Overall Base and Speed Regulation Technology
Methanol Compressor Featuring Overall Base and Speed Regulation TechnologyMethanol Compressor Featuring Overall Base and Speed Regulation Technology
Methanol Compressor Featuring Overall Base and Speed Regulation Technology
Methanol Compressor Featuring Overall Base and Speed Regulation Technology

Installation Instructions

3.3.1 The compressor base is integrally placed on the foundation, put wedge-shaped shim under the base (used to adjust the unit level),
place two wedge-shaped irons alternately, after leveling the unit, and spot weld the wedge-shaped irons for 4~5 points. The wedge shall be
manufactured and installed by the user according to the actual situation, and the contact surface shall be finished (even contact of inclined
plane, and the bearing capacity of wedge iron shall not be greater than 40Kg/cm
2).
3.3.2 Use a level to find the level. The leveling requirements of the unit: the axial level of the unit is 0.05/1000mm, and the horizontal
level of the unit is 0.10/1000mm.

3.3.3 Coupling is centered. Before starting alignment, confirm the following requirements:
1) Turn off the main power supply;
2) Remove the coupling shield;
3) Remove the diaphragm coupling intermediate section;
4) Check the flatness of the motor installation plane to ensure that there are no stolen goods, dirt and attachments;
5) The motor bolt hole should be larger than the bolt size, so that the bolt can be loosened to adjust the motor;
6) Prepare enough stainless steel gaskets to cover the foot of the motor, the gaskets should not have attachments and should be flat enough. You cannot use long and thin gaskets to insert between the motor and the base for adjustment;
7) Use a dial indicator or a laser alignment meter with an accuracy of 0.01mm (prepared by the customer himself);
8) Prepare the bracket for supporting the dial indicator as shown in the figure below;

Methanol Compressor Featuring Overall Base and Speed Regulation Technology
9) The motor wheel hub mounting bracket is used for mounting a dial indicator on the edge of the wheel hub, and placing a dial indicator probe on the outer edge of the compressor wheel hub;
10) By adjusting the adjustment bolts around the motor feet, the compressor and the motor center line are basically on the same line (or according to the corresponding instructions), and the maximum deviation of the outer circle is 0.05mm (the motor shaft center line should be higher than the compressor low-speed shaft center line), coupling end face 0.03~0.05mm;

11) Finally, tighten the motor foot bolts, and review the outer circle runout and end face runout of the coupling;
12) Install the coupling intermediate section after the motor idling test.
3.3.4 After adjusting the "levelness" and alignment of the casing, tighten the anchor bolts. After the mechanical operation (or trial operation), loosen the bolts and tighten them again.
3.3.5 The impeller is a high speed rotating component, and any solid or liquid entering impeller will cause irreversible damage to compressor. Therefore, it is necessary to ensure that the inlet and outlet pipelines connected with compressor are clean and meet the requirements of steam corrosion grade of the system. Pipelines that do not meet this condition must be rectified. It is s
uggested to add solid liquid separation equipment (gas scrubber or sedimentation tee) before the straight pipe at the compressor inlet.
3.3.6 Install compressor inlet and outlet pipes. Import and export pipelines shall be installed with relevant pipeline accessories according to PI diagram. The pipeline connected to the compressor shall be supported by another bracket, and its weight shall not be supported by the compressor body.
3.3.7 Once the main fan along with its supporting equipment is securely installed and the concrete has fully cured, it's time to perform the compressor operation test. This critical step ensures that your Methanol Compressor Featuring Overall Base and Speed Regulation Technology from NANTONG DART-RICH FAN CO., LTD is ready to deliver optimal performance.
3.3.8 For seamless operation, the compressor's electric control cabinet should be strategically installed within a 5-meter radius of the compressor. The wiring, elegantly concealed underground in threading pipes, connects the compressor to the control cabinet. Once the cabinet is perfectly positioned, join the wiring terminals within the electric control cabinet to the remote DCS lines, ensuring flawless integration and control of your cutting-edge Methanol Compressor Featuring Overall Base and Speed Regulation Technology.

Company Profile

Methanol Compressor Featuring Overall Base and Speed Regulation TechnologyNantong Dart-Rich Fan Co., LTD. (formerly known as State-Owned Nantong Fan Factory) boasts a remarkable legacy since its inception in 1966. In a strategic move towards modernization, the company underwent an equity structure reform in June 2019. In a dynamic transformation, the company evolved into a partnership enterprise. To further accelerate its growth trajectory, Dart-Rich (Hunan) Fan Co., Ltd. was officially established in December 2020, marking a new chapter. The company embraced cutting-edge German technology in 2004, achieving remarkable breakthroughs in product stability, reliability, high efficiency, low noise, along with enhanced wear and temperature resistance. As the premier drafter of the standards for integral geared assembly type centrifugal steam compressors, Dart-Rich takes pride in its pioneering role.
With prestigious ISO9001, ISO14001, and ISO45001 certifications, Dart-Rich's diverse portfolio comprises steam compressors, fans, and blowers, serving crucial sectors like metallurgy, the chemical industry, electric power, environmental protection, building materials, light industries, and new energy. Beyond products, we offer comprehensive system optimization solutions and maintenance services for energy-efficient wind system renovations.
Dart-Rich is steadfast in its commitment to innovation across management, mechanisms, culture, and technology. With a forward-thinking approach, we are advancing digital intelligence, cultivating a 'striver culture,' and embracing 'three wisdoms.' Our keen market insights drive organizational growth, enhance customer service capabilities, and ensure swift, sustainable development.
Firmly rooted in core values of "Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism," Dart-Rich continuously elevates enterprise value. We strive to create unparalleled value for our customers and foster a spirit of shared responsibility, innovation, and success among all stakeholders, with a steadfast commitment to leading in reliable green fluid machinery!
Methanol Compressor Featuring Overall Base and Speed Regulation TechnologyMethanol Compressor Featuring Overall Base and Speed Regulation TechnologyMethanol Compressor Featuring Overall Base and Speed Regulation TechnologyMethanol Compressor Featuring Overall Base and Speed Regulation TechnologyMethanol Compressor Featuring Overall Base and Speed Regulation TechnologyMethanol Compressor Featuring Overall Base and Speed Regulation TechnologyMethanol Compressor Featuring Overall Base and Speed Regulation TechnologyMethanol Compressor Featuring Overall Base and Speed Regulation TechnologyMethanol Compressor Featuring Overall Base and Speed Regulation Technology

Our Advantages

1. Experience the pinnacle of technology with our high-efficiency 3D flow semi-open impeller. Expertly crafted with a professional aerodynamic and structural design, this advanced impeller profile ensures your blower operates within a broad, stable range. Revel in unparalleled performance as the main machine achieves an impressive highest polytropic efficiency of up to 88%.
2. Embrace a new era of versatility with the inclusion of a vaneless diffuser, granting the compressor an expansive operating range to meet diverse demands with ease.
3. Discover the power of synergy with our gearbox and compressor seamlessly integrated into a compact structure, optimizing space without compromising on performance.
4. Designed for ultimate convenience, our product is a fully integral skid-mounted package that includes the compressor, gearbox, and motor. This thoughtful design ensures ease of transportation and installation, streamlining your operations.
5. Elevate your operational efficiency with a high degree of automation. Our product offers superior reliability, exceptional efficiency, and energy-saving capabilities, all while being remarkably easy to operate.

After Sales Service

1, At NANTONG DART-RICH FAN CO., LTD, we pride ourselves on delivering "intelligent service" designed to be exceptionally accurate and comprehensive. With an impressive network of 13 marketing service centres across China and a robust global sales and service network, we ensure our reach and responsiveness are unsurpassed.
2, Our dedicated after-sales service personnel are equipped with passports, ready to swiftly address overseas maintenance tasks. We pledge to provide you with unparalleled 24/7 support throughout the entire execution of your project, ensuring peace of mind and seamless operation.
3, Our "1191" Service Commitment is a testament to our dedication: Receive feedback on on-site issues within just 1 minute; service demands are responded to within 1 hour; comprehensive solutions are communicated within 9 hours; and our skilled personnel will arrive on-site within 1 day, demonstrating our unwavering commitment to service excellence.
4, Connect with our after-sales service team via our hotline: 0086-400-625-2668. We're here to assist you with all your needs.

FAQ

Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.

Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.

Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.

Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.

Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.

Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.

Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.

Performance Range

Our Methanol Compressor Featuring Overall Base and Speed Regulation Technology integrates state-of-the-art pneumatic advancements, sourced from international benchmarks and cutting-edge design software. This allows us to deliver swift and precise model selection tailored for our clients' needs. Explore our impressive range: 18 distinct series engineered to perfection, accommodating a flow rate spectrum from 1 to 240 t/h, and achieving a temperature elevation of 8 to 24ºC.

Application Areas

Methanol Compressor Featuring Overall Base and Speed Regulation Technology
1. Heat Pump Distillation: Revolutionizing the process of heat transfer, our technology is pivotal in enhancing efficiency and sustainability in distillation operations.
2. Waste Heat Recovery: Harness the power of residual heat with our cutting-edge solutions, transforming what was once wasted into valuable energy savings.
3. Environmental Protection Field: From industrial wastewater treatment and lithium battery wastewater purification to innovative recycling methods and landfill leachate management, our compressors excel. They address waste incineration fly ash leachate with exceptional sodium and potassium separation, redefining eco-friendly solutions.
4. Lithium-Ion Battery Industry: Whether it's salt lake lithium extraction, iron phosphate processes, or the comprehensive treatment of ternary precursor wastewater, our compressors are indispensable. They offer solutions for lithium battery disassembly wastewater and nickel battery circulation processes.
5. New Energy Industry: Our compressors are at the forefront of photovoltaic wastewater treatment and polycrystalline silicon wastewater management, pioneering new paths in energy sustainability.
6. Food & Beverage Industry: Enhance product quality with our technology in amino acids concentration, sugar liquid drying, and beverage jam concentration, ensuring unparalleled purity and taste.
7. Pharmaceutical Industry: Elevate the production of Chinese and Western medicines through superior evaporation, concentration, crystallization, and drying processes with our advanced compressors.
8. Chemical Industry: Our compressors are integral in processes like caprolactam polymerization, polylactic acid PLA production, and nylon 66 manufacturing. They support chelating agent evaporation, mannitol concentration, and fragrance purification, paving the way for innovation in chemical manufacturing.
9. Metallurgical Industry: Lead the charge in treating complex wastes such as sintering desulfurization wastewater, coking by-products, and vanadium extraction wastewater, utilizing our state-of-the-art compressors for effective purification.
10. Power Industry: With our technology, the treatment of desulfurized wastewater from power stations is more efficient and environmentally friendly than ever before.

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