| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Introducing the groundbreaking MVR technology, short for Mechanical Vapor Recompression, which represents a pinnacle in energy conservation. This innovative technology drastically curtails the need for external energy by intelligently recycling the secondary steam energy it produces. Fundamentally, it operates by compressing the secondary steam generated by the evaporator using a high-efficiency steam compressor, ingeniously transforming electrical energy into thermal energy. This process elevates the pressure and temperature of the secondary steam, effectively channeling the increased temperature back to the evaporator. The result is a continuous cycle, smartly reutilizing the latent heat of vaporization from the secondary steam to facilitate material heating and evaporation.
Discover the cutting-edge Oil-Film High-Speed Direct Drive Steam Compressor, a marvel of turbine engineering powered by a high-efficiency permanent magnet motor. At its core, this sophisticated piece of equipment boasts an innovative design where the impeller is seamlessly integrated at the shaft extension end of the motor. The rotor is expertly supported by an oil film bearing, enabling a direct drive mechanism through the high-speed motor. This advanced configuration eliminates the need for a speed-increasing box and coupling, ensuring unparalleled performance and efficiency.
3.3.1 Begin by securely placing the compressor base onto the foundation. Incorporate wedge-shaped shims beneath the base to impeccably adjust the unit for perfect leveling.
Strategically position two wedge-shaped irons alternately, ensuring the unit is flawlessly leveled, then precisely spot weld the irons at 4 to 5 pivotal points to ensure stability.
Craft and position the wedge according to specific situational requirements, guaranteeing the contact surface is perfectly finished for even contact on the inclined plane,
and ensuring the load-bearing capacity of the wedge iron does not exceed an impressive 40Kg/cm2).
3.3.2 Employ a level to achieve immaculate precision. The unit's alignment demands: an axial level of 0.05/1000mm, and a horizontal level of 0.10/1000mm for impeccable balance.
level of the unit is 0.10/1000mm.
3.3.3 Master the art of coupling by ensuring impeccable centering. Prior to initiating alignment, adhere to the following essential prerequisites:
1) Ensure the main power supply is completely turned off;
2) Diligently remove the coupling shield to reveal the components beneath;
3) Carefully detach the diaphragm coupling intermediate section;
4) Thoroughly inspect the motor installation plane for any debris, dirt, or alien attachments, ensuring pristine flatness;
5) The motor bolt holes should aptly exceed bolt size, facilitating easy loosening and precise motor adjustment;
6) Meticulously prepare ample stainless steel gaskets to cover the motor's feet, ensuring they are devoid of attachments and exceptionally flat. Avoid using excessively long or thin gaskets that could compromise adjustment integrity;
7) Utilize a dial indicator or a state-of-the-art laser alignment meter boasting an accuracy of 0.01mm (provided by the customer);
8) Prepare and position a bracket as shown below to support the dial indicator with precision;
9) Employ the motor wheel hub mounting bracket to secure a dial indicator on the wheel hub's edge, while placing the probe on the compressor wheel hub's outer edge for flawless alignment;
10) By skillfully adjusting the motor feet's adjustment bolts, align the compressor and motor center lines meticulously, ensuring the maximum deviation of the outer circle is no more than 0.05mm (with the motor shaft center line slightly elevated compared to the compressor low-speed shaft line), and coupling end face variance of 0.03~0.05mm;
11) In culmination, rigorously tighten the motor foot bolts, then meticulously reassess both the outer circle runout and end face runout of the coupling for absolute precision;
12) Conclude by installing the coupling intermediate section post motor idling test for optimal function.
3.3.4 Following the successful adjustment of 'levelness' and alignment of the casing, proceed by securely tightening all anchor bolts. Post mechanical operation or trial run, methodically loosen and retighten the bolts to ensure immaculate stability.
3.3.5 Recognize the impeller as a high-speed rotating marvel; any ingress of solids or liquids could inflict irrevocable damage upon the compressor. Therefore, ensure pipelines connected to the compressor are immaculately clean, adhering to stringent steam corrosion grade requirements. Pipelines that fall short of these standards must be promptly rectified. It is advisable to incorporate solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, before the straight pipe leading to the compressor inlet.
3.3.6 Execute the installation of compressor inlet and outlet pipes with precision. Import and export pipelines should integrate relevant accessories as detailed in the PI diagram. Ensure pipelines connected to the compressor are supported by a separate bracket, thereby alleviating any weight burden on the compressor body itself.
3.3.7 Upon the complete installation of the main fan along with its supportive equipment and once the concrete has fully set, the thrilling phase of testing the compressor's operation can commence with confidence and precision.
3.3.8 For optimal performance, the electric control cabinet of the compressor should be strategically positioned no more than 5 meters away from the compressor itself. The wiring between the compressor and the control cabinet should be elegantly routed through underground threading pipes. Once the electric control cabinet is securely placed, seamlessly connect the wiring terminals inside the cabinet to the lines at the external DCS, ensuring a smooth and efficient operation.
Nantong Dart-Rich Fan Co., LTD. (formerly known as State-Owned Nantong Fan Factory) embarked on its illustrious journey back in 1966. In a strategic move to bolster its growth trajectory, a pivotal equity structure reform was executed in June 2019. The transformation saw the company transition into a dynamic partnership enterprise, poised for the next phase of advancement. In response to burgeoning demands and aspirations for accelerated growth, Dart-Rich (Hunan) Fan Co., Ltd. was launched in December 2020, marking a new chapter in the company’s evolving narrative. In 2004, the company successfully integrated advanced German technology, achieving remarkable strides in enhancing product stability, reliability, high efficiency, low noise, and superior wear and temperature resistance. As the main architect of the standard for integral geared assembly type centrifugal steam compressors, Dart-Rich has set industry benchmarks.
Dart-Rich proudly holds ISO9001, ISO14001, and ISO45001 certifications. Our portfolio spans steam compressors, fans, and blowers, serving diverse sectors including metallurgy, chemical industries, electric power, environmental protection, construction materials, light industry, and burgeoning new energy fields. We also excel in delivering system optimization solutions and comprehensive maintenance services tailored for energy-efficient wind system renovations.
Innovation is at the heart of Dart-Rich’s ethos, encompassing management, mechanisms, culture, and technology. We forge ahead with digital intelligence, embrace a striver culture, and cultivate the 'three wisdoms'. Our keen market insights drive organizational evolution, elevate customer service capabilities, and ensure rapid, sustainable growth.
Guided by our core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism', Dart-Rich is committed to amplifying enterprise value and maximizing customer benefits, fostering shared accountability and mutual creation with stakeholders. Our ambition is clear: to lead as pioneers in reliable, green fluid machinery!
1, Experience the future of efficiency by eliminating the gear speed increasing device, which elevates the overall machine efficiency by an impressive 10%-20%!
2, Embrace a more streamlined and space-saving design! Our compressor boasts a compact structure, requiring just half the space of traditional gear-enhanced units.
3, With a flexible shafting design, this compressor offers a broader spectrum of applicable parameters, ensuring adaptability for diverse industrial needs.
4, Engineered with precision in NVH, our compressor achieves remarkably low noise and vibration levels, setting a new standard for operational tranquility.
5, Designed for cost-effectiveness, the compressor's load is merely 50% of that of gear speed increasing units, aligning with civil engineering requirements and minimizing expenses.
1, We firmly uphold our philosophy of 'intelligent service' with the core mission of being 'more accurate, more comprehensive'. To bring this vision to life, we have established 13 strategic marketing service centers throughout China, complemented by an extensive sales and service network that spans the globe.
2, Our dedicated after-sales service team is always ready to fly, with all personnel equipped with passports to answer overseas maintenance calls swiftly. We are committed to offering you a seamless 24-hour, round-the-clock service at every stage of your project.
3, '1191' Service Commitment: Experience unparalleled support with our promise to provide feedback on on-site issues within 1 minute, address service requests in just 1 hour, offer a comprehensive solution within 9 hours, and have our experts at your site within 1 day.
4, After-sales service hotline: Connect with us anytime at 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
This impressive Industrial Use High-Speed Direct Drive Compressor with Oil-Film System by NANTONG DART-RICH FAN CO., LTD is masterfully engineered to operate within a versatile flow range of 1.5-15t/h. It excels with an adaptable temperature rise of 8-20ºC, making it suitable for diverse industrial applications. The compressor showcases a formidable maximum power capacity of 500kW, ensuring superior efficiency and reliability for your most demanding tasks.
1. Heat Pump Distillation: Revolutionizing the distillation process with cutting-edge technology for maximum efficiency.
2. Waste Heat Recovery: Harness the power of waste heat and transform it into usable energy, significantly reducing energy costs.
3. Environmental Protection Field: Pioneering solutions for industrial wastewater treatment, including lithium battery wastewater management, wastewater recycling advancements, and landfill leachate processing. We also offer specialized sodium and potassium separation from waste incineration fly ash leachate, ensuring sustainable industrial practices.
4. Lithium-Ion Battery Industry: Delivering comprehensive process technology for salt lake lithium extraction, iron phosphate processing, and advanced ternary precursor and disassembly wastewater treatment, facilitating an efficient nickel battery circulation.
5. New Energy Industry: Leading the charge in photovoltaic and polycrystalline silicon wastewater treatment, addressing the eco-challenges of modern energy solutions.
6. Food & Beverage Industry: Expertise in the concentration and extraction of amino acids like alanine, sugar liquid drying, and the concentration of beverage jams, ensuring purity and quality.
7. Pharmaceutical Industry: Innovating the production process of both Chinese and Western medicines through focused evaporation, concentration, crystallization, and drying techniques.
8. Chemical Industry: Delivering state-of-the-art solutions for polymerization processes like caprolactam, polylactic acid PLA, and nylon 66. Our technology excels in chelating agent evaporation, crystallization of mannitol and anhydrous sodium sulfate, concentration of organic matter, purification of fragrances, and manufacturing of chemical raw materials.
9. Metallurgical Industry: Advanced treatment solutions for wastewater from sintering desulfurization, coking, vanadium extraction, and smelting processes, ensuring environmental compliance and sustainability.
10. Power Industry: Our technologies effectively treat desulfurized wastewater from power stations, promoting cleaner energy production methods.
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