Customization: | Available |
---|---|
After-sales Service: | Yes |
Warranty: | 1 Year |
Suppliers with verified business licenses
Audited by an independent third-party inspection agency
MVR, an abbreviation for mechanical vapor recompression, introduces a groundbreaking, energy-efficient technology designed to significantly curtail the necessity for external energy sources. This is achieved by ingeniously recycling the secondary steam energy it initially generates. At the core of its operation lies a principle of remarkable simplicity and efficacy: the secondary steam produced by the evaporator is skillfully compressed using a high-efficiency steam compressor. This process transforms electrical energy into thermal energy, subsequently elevating both the pressure and temperature of the secondary steam. The enhanced temperature then returns the secondary steam to the evaporator, effectively heating the materials and prompting further evaporation. This elegant cycle facilitates the seamless recycling of the latent heat of vaporization inherent in secondary steam, a testament to the system's efficiency and innovation.
The DM series Single-stage geard steam compressor is a marvel of modern engineering, comprising essential components such as the compressor body, coupling, gearbox, lubrication system, motor, electric instrument, and an advanced anti-surge control system. This cutting-edge compressor boasts a compact structure, ensuring ease of installation and maintenance. Its design is tailored for convenience, making it an ideal choice for operations demanding reliability and performance.
3.3.1 The compressor base is integrally placed on the foundation, put wedge-shaped shim under the base (used to adjust the unit level),
place two wedge-shaped irons alternately, after leveling the unit, and spot weld the wedge-shaped irons for 4~5 points. The wedge shall be
manufactured and installed by the user according to the actual situation, and the contact surface shall be finished (even contact of inclined
plane, and the bearing capacity of wedge iron shall not be greater than 40Kg/cm2).
3.3.2 Use a level to find the level. The leveling requirements of the unit: the axial level of the unit is 0.05/1000mm, and the horizontal
level of the unit is 0.10/1000mm.
3.3.3 Coupling is centered. Before starting alignment, confirm the following requirements:
1) Turn off the main power supply;
2) Remove the coupling shield;
3) Remove the diaphragm coupling intermediate section;
4) Check the flatness of the motor installation plane to ensure that there are no stolen goods, dirt and attachments;
5) The motor bolt hole should be larger than the bolt size, so that the bolt can be loosened to adjust the motor;
6) Prepare enough stainless steel gaskets to cover the foot of the motor, the gaskets should not have attachments and should be flat enough. You cannot use long and thin gaskets to insert between the motor and the base for adjustment;
7) Use a dial indicator or a laser alignment meter with an accuracy of 0.01mm (prepared by the customer himself);
8) Prepare the bracket for supporting the dial indicator as shown in the figure below;
9) The motor wheel hub mounting bracket is used for mounting a dial indicator on the edge of the wheel hub, and placing a dial indicator probe on the outer edge of the compressor wheel hub;
10) By adjusting the adjustment bolts around the motor feet, the compressor and the motor center line are basically on the same line (or according to the corresponding instructions), and the maximum deviation of the outer circle is 0.05mm (the motor shaft center line should be higher than the compressor low-speed shaft center line), coupling end face 0.03~0.05mm;
11) Finally, tighten the motor foot bolts, and review the outer circle runout and end face runout of the coupling;
12) Install the coupling intermediate section after the motor idling test.
3.3.4 After adjusting the "levelness" and alignment of the casing, tighten the anchor bolts. After the mechanical operation (or trial operation), loosen the bolts and tighten them again.
3.3.5 The impeller is a high speed rotating component, and any solid or liquid entering impeller will cause irreversible damage to compressor. Therefore, it is necessary to ensure that the inlet and outlet pipelines connected with compressor are clean and meet the requirements of steam corrosion grade of the system. Pipelines that do not meet this condition must be rectified. It is suggested to add solid liquid separation equipment (gas scrubber or sedimentation tee) before the straight pipe at the compressor inlet.
3.3.6 Install compressor inlet and outlet pipes. Import and export pipelines shall be installed with relevant pipeline accessories according to PI diagram. The pipeline connected to the compressor shall be supported by another bracket, and its weight shall not be supported by the compressor body.
3.3.7 Once the main fan and its essential ancillary equipment are expertly installed and the concrete base has fully solidified, it's time to initiate the operation test of the compressor. This crucial step ensures readiness and optimal performance.
3.3.8 For seamless integration, position the compressor's electric control cabinet within a convenient 5-meter radius. The connection from the compressor to the cabinet should be meticulously achieved using threading pipes, expertly routed underground. Post-installation, skillfully link the wiring terminals within the electric control cabinet to the remote DCS lines, ensuring precision and efficiency.
Nantong Dart-Rich Fan Co., LTD., previously known as the esteemed State-Owned Nantong Fan Factory, has been a beacon of innovation since its inception in 1966. A pivotal moment occurred in June 2019 when a strategic equity structure reform transitioned the company into a dynamic partnership enterprise. This evolution paved the path for the establishment of Dart-Rich (Hunan) Fan Co., Ltd. in December 2020. This expansion is a testament to our relentless pursuit of excellence and growth, aligning with our vision to cater to the thriving demands of a rapidly evolving market. In 2004, we made a revolutionary leap by integrating state-of-the-art German technology, propelling us to achieve monumental advancements in product stability, reliability, and efficiency. This technological infusion ensures our offerings are impeccably quiet, remarkably durable, and highly resistant to wear and temperature fluctuations. We stand as the vanguard in drafting key standards for integral geared assembly type centrifugal steam compressors.
Our unwavering commitment to quality is validated by our certifications in ISO9001, ISO14001, and ISO45001. Our product portfolio, encompassing steam compressors, fans, and blowers, serves diverse realms including metallurgy, chemical industry, power generation, environmental conservation, construction, light industry, and burgeoning new energy sectors. Additionally, we offer bespoke system optimization solutions and maintenance services to drive energy-efficient transformations in wind systems.
At Dart-Rich, we are pioneers of perpetual innovation across management, mechanics, culture, and technology. Our dedication lies in fostering digital intelligence, nurturing a culture of strivers, and embodying the 'three wisdoms.' This ethos sharpens our market insights, invigorates organizational growth, enhances our customer service prowess, and fuels our ambition for sustainable and swift advancement.
Our core values—'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism'—are the bedrock of our existence. We are devoted to augmenting enterprise value, maximizing returns for our clients, and fostering an atmosphere of shared responsibility, innovation, and mutual benefit among all stakeholders. Our aspiration is to ascend as the undisputed leader of reliable, green fluid machinery!
1. Featuring a cutting-edge high-efficiency 3D flow semi-open impeller, the Reliable Steam Compressor is crafted with professional aerodynamic and structural design. The advanced impeller profile ensures a blower with an expansive range of stable operating conditions, achieving a remarkable peak polytropic efficiency of up to 88%.
2. Thanks to the innovative adoption of a vaneless diffuser, our compressor boasts an extensive operating range, ensuring flexibility and adaptability in varying conditions.
3. The gearbox and compressor are seamlessly integrated into a compact structure, offering space-saving benefits without compromising on performance.
4. This product is delivered as a complete integral skid-mounted package, comprising the compressor, gearbox, and motor. This thoughtful design simplifies both transportation and installation processes, providing ease and convenience.
5. Experience a high degree of automation, exceptional reliability, superior efficiency, and energy savings. Our compressor is designed for straightforward operation, making it user-friendly and efficient.
1, We proudly champion the philosophy of 'intelligent service,' driven by an unwavering commitment to precision and thoroughness. With a remarkable network comprising 13 state-of-the-art marketing service centers in China and an expansive sales and service network that spans the globe, we ensure unparalleled support and accessibility.
2, Our dedicated after-sales service personnel are always ready for action, equipped with passports to swiftly address any overseas maintenance tasks. We stand by your side, offering a seamless 24/7 service continuity throughout the duration of your project, ensuring peace of mind and exceptional service delivery.
3, '1191' Service Commitment: Experience the epitome of responsiveness with our '1191' pledge - we provide feedback on on-site issues within a single minute; cater to service requests within just 1 hour; deliver a comprehensive solution within 9 hours; and ensure our skilled personnel are on-site within 1 day, guaranteeing efficiency and reliability.
4, For immediate assistance and unwavering support, reach out to our dedicated after-sales service hotline: 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
The advanced pneumatic technology incorporated into this exceptional product is sourced from internationally acclaimed, mature-stage models and cutting-edge design software. This allows us to offer our clients swift and optimal model selection tailored to their needs. Our versatile range of products is categorized into 18 distinct series, each adeptly handling an impressive flow rate ranging from 1 to 240 t/h. Additionally, these products achieve a precise temperature elevation of 8 to 24ºC, ensuring optimal performance and reliability.
1. Heat Pump Distillation: Revolutionize your operations with cutting-edge technology designed to enhance distillation processes efficiently.
2. Waste Heat Recovery: Maximize energy efficiency by capturing and reutilizing waste heat, reducing operational costs and environmental impact.
3. Environmental Protection Field: Tackle industrial challenges with our solutions for wastewater treatment, including lithium battery wastewater recycling, landfill leachate management, and fly ash leachate separation of sodium and potassium.
4. Lithium-Ion Battery Industry: Optimize processes like salt lake lithium extraction, phosphates handling, and nickel battery recycling, ensuring sustainable growth in the battery sector.
5. New Energy Industry: Enhance sustainability in the photovoltaic and polycrystalline silicon sectors with effective wastewater treatment solutions.
6. Food & Beverage Industry: Achieve superior concentration and extraction of essential compounds such as amino acids and sugars, enhancing the purity and quality of your products.
7. Pharmaceutical Industry: Streamline the production of both Chinese and Western medicines with our innovative evaporation, concentration, crystallization, and drying solutions.
8. Chemical Industry: Elevate chemical production with our advanced solutions for polymerization, crystallization, and purification processes, including applications in caprolactam, PLA, and nylon 66 production.
9. Metallurgical Industry: Address wastewater challenges in sintering, coking, and vanadium extraction processes, safeguarding the environment while optimizing resource use.
10. Power Industry: Enhance the efficiency of power stations with our specialized treatment for desulfurized wastewater, ensuring compliance and sustainability.