| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Experience the cutting-edge efficiency of heat pump distillation! This innovative process elevates the potential of your operations by utilizing advanced technology to pressurize and heat steam at the top of the tower. By transforming it into a high-grade energy source, it serves as a robust reboiler heat source at the tower bottom, ingeniously recovering the latent heat of steam at the top. This method not only maximizes energy recovery but also enhances the overall sustainability of your distillation processes.
Unlock new efficiencies with direct compression heat pump distillation! This sophisticated system utilizes the tower top vapor phase as the working fluid, ingeniously boosting its energy level through a state-of-the-art external steam compressor. Consequently, it becomes a high-temperature heat source specifically designed for the tower bottom reboiler. This advanced method is particularly beneficial in separation systems featuring minimal temperature differences and closely aligned boiling points between the tower top and bottom, as illustrated in the accompanying figure.
Discover the engineering marvel of our centrifugal compressor designed for heat pump distillation! This sophisticated machine integrates vital components including the compressor body, coupling, gearbox, lubrication system, motor, and advanced electric instrument alongside a cutting-edge anti-surge control system. With a compact structure, it offers unparalleled ease of maintenance and exceptional operational convenience, making it an ideal choice for modern distillation applications.
Revolutionize your distillation process with our compressors that completely eliminate the need for external heat sources and cooling water! This breakthrough approach not only simplifies operations but also significantly reduces resource consumption, paving the way for a more efficient and sustainable industrial process.
3.3.1 The compressor base is integrally placed on the foundation, put wedge-shaped shim under the base (used to adjust the unit level),
place two wedge-shaped irons alternately, after leveling the unit, and spot weld the wedge-shaped irons for 4~5 points. The wedge shall be
manufactured and installed by the user according to the actual situation, and the contact surface shall be finished (even contact of inclined
plane, and the bearing capacity of wedge iron shall not be greater than 40Kg/cm2).
3.3.2 Use a level to find the level. The leveling requirements of the unit: the axial level of the unit is 0.05/1000mm, and the horizontal
level of the unit is 0.10/1000mm.
3.3.3 Coupling is centered. Before starting alignment, confirm the following requirements:
1) Turn off the main power supply;
2) Remove the coupling shield;
3) Remove the diaphragm coupling intermediate section;
4) Check the flatness of the motor installation plane to ensure that there are no stolen goods, dirt and attachments;
5) The motor bolt hole should be larger than the bolt size, so that the bolt can be loosened to adjust the motor;
6) Prepare enough stainless steel gaskets to cover the foot of the motor, the gaskets should not have attachments and should be flat enough. You cannot use long and thin gaskets to insert between the motor and the base for adjustment;
7) Use a dial indicator or a laser alignment meter with an accuracy of 0.01mm (prepared by the customer himself);
8) Prepare the bracket for supporting the dial indicator as shown in the figure below;
9) The motor wheel hub mounting bracket is used for mounting a dial indicator on the edge of the wheel hub, and placing a dial indicator probe on the outer edge of the compressor wheel hub;
10) By adjusting the adjustment bolts around the motor feet, the compressor and the motor center line are basically on the same line (or according to the corresponding instructions), and the maximum deviation of the outer circle is 0.05mm (the motor shaft center line should be higher than the compressor low-speed shaft center line), coupling end face 0.03~0.05mm;
11) Finally, tighten the motor foot bolts, and review the outer circle runout and end face runout of the coupling;
12) Install the coupling intermediate section after the motor idling test.
3.3.4 After adjusting the "levelness" and alignment of the casing, tighten the anchor bolts. After the mechanical operation (or trial operation), loosen the bolts and tighten them again.
3.3.5 The impeller is a high speed rotating component, and any solid or liquid entering impeller will cause irreversible damage to compressor. Therefore, it is necessary to ensure that the inlet and outlet pipelines connected with compressor are clean and meet the requirements of steam corrosion grade of the system. Pipelines that do not meet this condition must be rectified. It is suggested to add solid liquid separation equipment (gas scrubber or sedimentation tee) before the straight pipe at the compressor inlet.
3.3.6 Install compressor inlet and outlet pipes. Import and export pipelines shall be installed with relevant pipeline accessories according to PI diagram. The pipeline connected to the compressor shall be supported by another bracket, and its weight shall not be supported by the compressor body.
3.3.7 Once the main fan and all of its ancillary equipment have been successfully installed and the concrete has fully cured, it is time to initiate the operation test of the compressor. This crucial step ensures the readiness and performance of the Methanol Compressor with Overall Base and Speed Regulation Features, guaranteeing a seamless and efficient operation for your industrial needs.
3.3.8 For optimal performance and safety, the electric control cabinet of the Methanol Compressor should be strategically positioned within a 5-meter radius of the compressor itself. The connection from the compressor to the electric control cabinet is achieved through a meticulously planned underground threading pipe. Following the precise installation of the electric control cabinet, it is essential to connect the wiring terminals within the cabinet to the lines at the remote DCS, ensuring a robust and reliable control system tailored to your operational requirements.
Nantong Dart-Rich Fan Co., LTD. (formerly the State-Owned Nantong Fan Factory) is a distinguished pioneer in industrial advancements, having been established in 1966. Undergoing a pivotal reform in June 2019, the company transformed its equity structure. This landmark evolution set the stage for a new era as the company transitioned into a dynamic partnership enterprise. To accommodate its impressive growth trajectory, Dart-Rich (Hunan) Fan Co., Ltd. was inaugurated in December 2020, heralding the next phase of expansion. In 2004, a significant leap forward was made as the company embraced cutting-edge German technology, achieving remarkable breakthroughs in product excellence. This includes advancements in stability, reliability, efficiency, noise reduction, wear resistance, and temperature resilience. As the principal drafter of the standard for integral geared assembly type centrifugal steam compressors, Dart-Rich stands at the forefront of innovation.
Having achieved the prestigious ISO9001, ISO14001, and ISO45001 certifications, Dart-Rich delivers a portfolio of superior products including steam compressors, fans, and blowers. These products are integral across multiple sectors such as metallurgy, chemical processing, electric power generation, environmental conservation, construction materials, light industry, and emerging energy technologies. Moreover, the company excels in providing optimized system solutions and offers exemplary maintenance services for energy-efficient wind system renovations.
Constantly driving forward with management, mechanism, cultural, and technological innovations, Dart-Rich is committed to the digital intelligence revolution. By nurturing a culture of ambition and embracing 'three wisdom', the company gains profound market insights, fosters organizational growth, enhances comprehensive customer service capabilities, and ensures swift, sustainable progress.
Guided by steadfast core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutual Benefit', Dart-Rich is dedicated to enhancing enterprise value. Committed to maximizing customer value, fostering shared responsibility, and embracing co-creation with stakeholders, Dart-Rich aspires to lead in the realm of reliable, green fluid machinery!
1. Experience the pinnacle of engineering with our high-efficient 3D flow semi-open impeller. Expertly crafted with a professional aerodynamic and structural design, this impeller boasts an advanced profile that ensures a broad spectrum of stable operating conditions. Witness the main machine's polytropic efficiency soaring to an impressive 88%, setting new standards in performance.
2. Featuring a vaneless diffuser, our product offers an expansive operating range, providing flexibility and versatility to meet diverse requirements effortlessly.
3. The gearbox and compressor are seamlessly integrated into a compact structure, exemplifying state-of-the-art design that maximizes space efficiency and operational harmony.
4. Our product is a fully integral skid-mounted package that includes a compressor, gearbox, and motor, streamlining transportation and simplifying installation. This turnkey solution is engineered for your convenience.
5. With a high degree of automation, this product promises unparalleled reliability, remarkable efficiency, and energy-saving benefits. Its user-friendly operation ensures a seamless experience, making it a standout choice for discerning customers.
1. We adhere to our "intelligent service" philosophy, striving for "greater accuracy and comprehensiveness." Boasting 13 state-of-the-art marketing service centers across China, NANTONG DART-RICH FAN CO.,LTD extends a robust sales and service network that spans the globe.
2. Our dedicated after-sales service team, equipped with passports, is always ready to swiftly tackle overseas maintenance tasks. We promise to deliver continuous, 24-hour support throughout the duration of your project.
3. "1191" Service Commitment: Address on-site issues instantly within 1 minute; Cater to your service needs in just 1 hour; Provide a comprehensive solution within 9 hours; and deploy personnel to your location within 1 day.
4. For immediate assistance, contact our 24/7 after-sales service hotline: 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
This remarkable Methanol Compressor with Overall Base and Speed Regulation Features harnesses the power of cutting-edge pneumatic technology, meticulously imported from globally acclaimed, mature stage models and advanced design software. This enables us to offer our esteemed clients rapid and optimal model selection. Our offerings are diversified into 18 distinct series, catering to an impressive range of flow rates from 1 to 240 t/h, and achieving a temperature rise between 8 and 24ºC.
1. Heat Pump Distillation: Our cutting-edge Methanol Compressor with Overall Base and Speed Regulation Features is expertly designed for heat pump distillation, offering unparalleled efficiency and reliability.
2. Waste Heat Recovery: Harness the power of waste heat recovery with our innovative technology, transforming excess energy into valuable output for enhanced sustainability.
3. Environmental Protection Field: This versatile compressor is ideal for a range of environmental protection applications, including industrial wastewater treatment, lithium battery wastewater recycling, landfill leachate management, and waste incineration fly ash leachate separation of sodium and potassium, among other critical processes.
4. Lithium-Ion Battery Industry: Elevate your operations in the lithium-ion battery sector with our superior compressor, perfect for complex processes such as salt lake lithium extraction, iron phosphate device operations, ternary precursor wastewater management, lithium battery disassembly, and nickel battery circulation.
5. New Energy Industry: Our advanced solution supports the new energy industry by efficiently managing photovoltaic and polycrystalline silicon wastewater treatment, ensuring eco-friendly practices and innovative solutions.
6. Food & Beverage Industry: Enhance the concentration and extraction processes of amino acids like alanine, optimize sugar liquid drying, and refine beverage jam concentration with our dynamic compressor, tailored for the food and beverage sector.
7. Pharmaceutical Industry: Revolutionize pharmaceutical production with our compressor, which excels in evaporation, concentration, crystallization, and drying, ensuring high-quality output in both Chinese and Western medicine manufacturing.
8. Chemical Industry: Our Methanol Compressor is an indispensable asset in the chemical industry, adept at managing processes like caprolactam polymerization, polylactic acid (PLA) device operations, nylon 66 production, chelating agent crystallization, mannitol concentration, anhydrous sodium sulfate crystallization, organic matter crystallization, fragrance purification, and chemical raw material production.
9. Metallurgical Industry: Optimize metallurgical processes with our compressor, expertly handling sintering desulfurization wastewater, coking wastewater, vanadium extraction wastewater, and smelting wastewater.
10. Power Industry: Our advanced technology is vital for the power industry, specializing in the treatment of desulfurized wastewater, ensuring compliance and operational efficiency at power stations.
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