| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Embark on a journey through the revolutionary process of heat pump distillation, where innovation meets efficiency. This cutting-edge method involves pressurizing and elevating the steam at the tower's pinnacle to an advanced grade using external power. This elevated steam then serves as a reboiler heat source at the tower's base, ingeniously reclaiming the latent heat of the steam. Experience the future of distillation, where energy conservation is seamlessly integrated into each phase of the process.
Dive deeper into the realm of direct compression heat pump distillation, where the pinnacle of tower top vapor becomes the working fluid marvel. By harnessing the power of an external steam compressor, the energy level of this vapor phase is significantly enhanced, transforming it into a high-temperature heat source for the tower bottom reboiler. As illustrated in the accompanying figure, this innovative distillation method is ideally suited for separation systems characterized by minimal temperature differentials and closely matched boiling points between the tower's apex and base. Embrace the precision and sophistication of direct compression technology.
Our centrifugal compressor for heat pump distillation encompasses a meticulously crafted ensemble of components, including a robust compressor body, coupling, gearbox, lubrication system, motor, electric instruments, and a state-of-the-art anti-surge control system. Its design is not only compact but also strategically engineered for ease of maintenance, ensuring seamless operation and longevity. Discover the fusion of ingenuity and practicality in a system that sets new standards for performance.
Unleash the potential of compressors that redefine efficiency by eradicating reliance on external heat sources and cooling water. Witness a transformative leap towards sustainability, where each compressor stands as a testament to ingenuity, offering unparalleled operational excellence and environmental responsibility.
3.3.1 Begin by placing the compressor's robust base integrally upon the foundation. Position wedge-shaped shims beneath the base, meticulously crafted for achieving precise unit leveling.
Carefully alternate these wedge-shaped irons, aligning them perfectly. Once leveling is achieved, skillfully spot weld the wedges at 4 to 5 strategic points to secure them.
The wedges, to be adeptly manufactured and installed by the user, should be tailored to the specific conditions. Ensure the contact surfaces are meticulously finished for even contact,
ensuring a secure connection on the inclined plane. Note that the bearing capacity of the wedge iron must not exceed 40Kg/cm2).
3.3.2 Employ a precision level to ascertain the unit's alignment. The unit's axial level should be within 0.05/1000mm, while its horizontal level should stay within 0.10/1000mm.
Ensure that these measurements are precisely adhered to for optimal functioning.
3.3.3 Align the coupling with precision. Before embarking on alignment, ensure the following prerequisites are met:
1) Deactivate the main power supply to ensure safety;
2) Remove the coupling shield with care;
3) Extract the diaphragm coupling's intermediate section;
4) Inspect the motor's installation plane meticulously, ensuring no foreign objects, dirt, or remnants are present.
5) The motor's bolt holes should surpass the bolt size to allow adjustments;
6) Secure ample stainless steel gaskets to support the motor's footing, ensuring they are pristine and impeccably flat. Avoid using elongated or slender gaskets.
7) Utilize a dial indicator or a precision laser alignment meter, boasting an accuracy of 0.01mm, which the customer should prepare.
8) Prepare the designated support bracket for the dial indicator as illustrated in the accompanying figure;
9) The motor wheel hub mounting bracket is essential for situating a dial indicator on the hub's edge, facilitating precise alignment.
10) By fine-tuning adjustment bolts around the motor's feet, align the compressor and motor center lines. Aim for a maximum deviation of 0.05mm on the outer circle (keeping the motor shaft center elevated over the compressor's low-speed shaft). Ensure coupling end face deviation remains between 0.03~0.05mm.
11) Securely tighten the motor foot bolts, then diligently review both outer circle runout and coupling end face runout.;
12) Reinstall the coupling's intermediate section following a successful motor idling test.
3.3.4 Post-adjustment of the casing's levelness and alignment, tighten the anchor bolts. After initial or trial mechanical operations, release and retighten the bolts to ensure continued stability.
3.3.5 As the impeller rotates at high speeds, any solid or liquid intrusion can inflict irreversible damage. Thus, it is vital to ensure the inlet and outlet pipelines are pristine, adhering to system steam corrosion standards. Should pipelines fail to meet these standards, they must be rectified. Introducing gas scrubbers or sedimentation tees before the compressor inlet's straight pipe is highly advisable.This proactive measure will help safeguard the compressor's integrity and performance.
3.3.6 For secure installation of the compressor's inlet and outlet pipes, adhere to the PI diagram for appropriate pipeline accessories. Ensure that pipelines affixed to the compressor are supported by independent brackets, not imposing any weight on the compressor body itself.
3.3.7 Once the main fan and its associated equipment have been meticulously installed and the concrete foundation has fully solidified, it's time to embark on the exciting phase of conducting the compressor operation test. This step marks a significant milestone in ensuring optimal functionality and performance of the equipment.
3.3.8 For optimal efficiency and seamless integration, the electric control cabinet for the compressor should be strategically positioned within a 5-meter radius of the compressor itself. Ensure that all wiring from the compressor to the control cabinet is securely connected through an underground conduit using threading pipe. Once the control cabinet is firmly in place, proceed to connect the wiring terminals in the cabinet to the remote DCS lines, setting the stage for advanced control and monitoring.
Nantong Dart-Rich Fan Co., LTD. (formerly known as the State-Owned Nantong Fan Factory) stands as a beacon of engineering excellence since its inception in 1966. A significant milestone was achieved in June 2019 when the company underwent an equity structure reform, marking a new era of innovation and growth. As a result of the reform, the company transitioned into a dynamic partnership enterprise. To cater to the burgeoning demands of its rapid expansion, Dart-Rich (Hunan) Fan Co., Ltd. was launched in December 2020, poised for success. In 2004, the company embraced cutting-edge German technology, leading to remarkable advancements in product stability, reliability, and efficiency. These breakthroughs also ensured low noise levels, enhanced wear resistance, and superior temperature resistance. Dart-Rich is proud to be the primary drafter of the standard for integral geared assembly type centrifugal steam compressors, setting new industry benchmarks.
Our commitment to quality and excellence is evidenced by our ISO9001, ISO14001, and ISO45001 system certifications. Our product line, featuring state-of-the-art steam compressors, fans, and blowers, finds applications across diverse sectors, including metallurgy, chemical industry, electric power, environmental protection, building materials, light industry, and the burgeoning new energy market. Additionally, we offer comprehensive system optimization solutions and top-tier maintenance services for energy-saving transformations of wind systems.
Dart-Rich thrives on continuous innovation across management, mechanisms, culture, and technology. We are pioneers in digital intelligence and the embodiment of a 'striver culture' and the 'three wisdoms'. With an acute market insight, we drive organizational growth, enhance the overall customer service capability, and ensure sustainable, rapid development.
Guided by core values of 'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism', Dart-Rich is dedicated to increasing enterprise value, optimizing customer benefits, and fostering a community of shared responsibility and growth among all stakeholders. Our unwavering commitment is to lead as the foremost authority in reliable green fluid machinery!
1. Experience unparalleled performance with our high-efficiency 3D flow semi-open impeller, expertly engineered with cutting-edge aerodynamic and structural design. The advanced impeller profile ensures the blower operates stably across a broad spectrum of conditions, achieving an exceptional polytropic efficiency of up to 88%.
2. Featuring a vaneless diffuser, our product offers an expansive operating range, adapting seamlessly to various operational demands.
3. The compact integration of gearbox and compressor is a testament to our innovative design, ensuring a streamlined and efficient structure.
4. Our product is an all-in-one integral skid-mounted package, comprising a compressor, gearbox, and motor. This thoughtful design simplifies both transportation and installation, providing unmatched convenience.
5. Boasting a high degree of automation, this product combines exceptional reliability, efficiency, and energy-saving capabilities, while ensuring straightforward and user-friendly operation.
1, We take pride in delivering an "intelligent service" philosophy rooted in being "more accurate and more comprehensive". Anchored by 13 strategically located marketing service centers across China, our expansive sales and service network ensures unparalleled global coverage.
2, Our dedicated after-sales service team is always passport-ready, poised to swiftly address international maintenance needs. We stand by you with 24-hour round-the-clock service throughout your project, ensuring seamless support at every step.
3, Unmatched "1191" Service Commitment: Within 1 minute, we'll acknowledge your on-site issues; Within 1 hour, we'll meet your service needs; Within 9 hours, you'll receive a thorough resolution; Within 1 day, our experts will be on-site to assist.
4, Reach our dedicated after-sales service hotline at: 0086-400-625-2668 for immediate assistance.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Our exceptional High-Performance Methanol Compressor with Speed Regulation for Distillation boasts state-of-the-art pneumatic technology, meticulously imported from advanced foreign models and cutting-edge design software. This ensures our esteemed clients receive rapid, precise, and optimal model selection tailored to their specific needs. This distinguished product is categorized into an impressive 18 series, accommodating a versatile flow rate spectrum of 1-240 t/h, and featuring a temperature rise capability ranging from 8-24ºC, thereby epitomizing efficiency and innovation in distillation processes.
1, Heat Pump Distillation: Harness the potential of our High-Performance Methanol Compressor with Speed Regulation to enhance the efficiency of heat pump distillation processes, ensuring optimal energy utilization and superior output.
2, Waste Heat Recovery: Unlock untapped energy with our advanced compressor designed to maximize waste heat recovery, transforming potential waste into valuable energy resources.
3, Environmental Protection Field: Champion environmental sustainability with our compressor, ideal for industrial wastewater treatment, lithium battery wastewater recycling, landfill leachate processing, and waste incineration fly ash leachate treatment, including sodium and potassium separation, among others.
4, Lithium-Ion Battery Industry: Empower various processes in the lithium-ion battery sector, such as salt lake lithium extraction, iron phosphate processing, ternary precursor wastewater treatment, battery disassembly wastewater management, and nickel battery recycling, with our cutting-edge technology.
5, New Energy Industry: Enhance the efficiency of wastewater treatments in the new energy sector, including photovoltaic and polycrystalline silicon production, leveraging our compressor for superior performance.
6, Food & Beverage Industry: Elevate the concentration and extraction processes of amino acids like alanine, sugar liquid drying, and beverage jam concentration, ensuring premium quality and enhanced operational efficiency.
7, Pharmaceutical Industry: Optimize the production processes of both Chinese and Western medicines with our compressor, facilitating evaporation, concentration, crystallization, and drying stages with precision and reliability.
8, Chemical Industry: Revolutionize your chemical processes, from caprolactam polymerization to nylon 66 production, with enhanced evaporation crystallization, aroma purification, and raw material synthesis capabilities.
9, Metallurgical Industry: Tackle complex wastewater challenges in metallurgy, such as the treatment of sintering desulfurization wastewater, coking byproducts, and vanadium extraction residues, with efficiency and environmental responsibility.
10, Power Industry: Advance the treatment of desulfurized wastewater in power stations with our state-of-the-art compressor, setting new standards for efficiency and environmental care.
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