Power Frequency Compressor for Concentration and Drying of Sugar Liquid

Product Details
Customization: Available
After-sales Service: Yes
Warranty: 1 Year
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  • Power Frequency Compressor for Concentration and Drying of Sugar Liquid
  • Power Frequency Compressor for Concentration and Drying of Sugar Liquid
  • Power Frequency Compressor for Concentration and Drying of Sugar Liquid
  • Power Frequency Compressor for Concentration and Drying of Sugar Liquid
  • Power Frequency Compressor for Concentration and Drying of Sugar Liquid
  • Power Frequency Compressor for Concentration and Drying of Sugar Liquid
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  • Overview
  • Product Description
  • Installation Instructions
  • Company Profile
  • Our Advantages
  • After Sales Service
  • FAQ
  • Performance Range
  • Application Areas
Overview

Basic Info.

Mute
Not Mute
Impeller
Semi-Closed
Cooling System
Water Cooling
Lubrication Style
Lubricated
Material
Titanium Material, Stainless Steel
Type
Multiaxial Type
Base
Overall Base, Split Base
Adjustment
Guide Vane Adjustment, Speed Regulation
Motor Type
Power Frequency, Frequency Conversion
Motor Speed
2980rpm, 1450rpm, 980rpm, 740rpm
Transport Package
Wooden Crate Packing, Iron Box Packaging
Trademark
DART-RICH
Origin
Nantong City, Jiangsu Province, China
Production Capacity
800 Units/Year

Product Description

Product Description

MVR, standing for mechanical vapor recompression, represents a cutting-edge and energy-conserving technology designed to significantly minimize the reliance on external energy sources. It achieves this by innovatively reusing the secondary steam energy that it produces. The core principle behind this technology involves the compression of secondary steam generated by the evaporator using a highly efficient steam compressor. This process ingeniously transforms electrical energy into thermal energy, leading to an increase in both pressure and temperature of the secondary steam. This elevated temperature reintroduces the secondary steam into the evaporator, where it effectively heats the materials, inciting further evaporation. Through this method, the latent heat of vaporization of secondary steam is recycled, epitomizing an advanced approach to energy efficiency.
The DM series Single-stage geared steam compressor is meticulously engineered to include an array of integral components such as the compressor body, coupling, gearbox, and a sophisticated lubrication system. This innovative system is also equipped with a robust motor, comprehensive electric instrumentation, and an advanced anti-surge control system, all contributing to its superior performance. Its compact structure is not only designed for optimal functionality but also ensures ease of maintenance, making it the ideal choice for efficiency and simplicity in operation.
Power Frequency Compressor for Concentration and Drying of Sugar LiquidPower Frequency Compressor for Concentration and Drying of Sugar Liquid
Power Frequency Compressor for Concentration and Drying of Sugar LiquidPower Frequency Compressor for Concentration and Drying of Sugar LiquidPower Frequency Compressor for Concentration and Drying of Sugar Liquid
Power Frequency Compressor for Concentration and Drying of Sugar Liquid

Installation Instructions

3.3.1 The compressor base is integrally placed on the foundation, put wedge-shaped shim under the base (used to adjust the unit level),
place two wedge-shaped irons alternately, after leveling the unit, and spot weld the wedge-shaped irons for 4~5 points. The wedge shall be
manufactured and installed by the user according to the actual situation, and the contact surface shall be finished (even contact of inclined
plane, and the bearing capacity of wedge iron shall not be greater than 40Kg/cm
2).
3.3.2 Use a level to find the level. The leveling requirements of the unit: the axial level of the unit is 0.05/1000mm, and the horizontal
level of the unit is 0.10/1000mm.

3.3.3 Coupling is centered. Before starting alignment, confirm the following requirements:
1) Turn off the main power supply;
2) Remove the coupling shield;
3) Remove the diaphragm coupling intermediate section;
4) Check the flatness of the motor installation plane to ensure that there are no stolen goods, dirt and attachments;
5) The motor bolt hole should be larger than the bolt size, so that the bolt can be loosened to adjust the motor;
6) Prepare enough stainless steel gaskets to cover the foot of the motor, the gaskets should not have attachments and should be flat enough. You cannot use long and thin gaskets to insert between the motor and the base for adjustment;
7) Use a dial indicator or a laser alignment meter with an accuracy of 0.01mm (prepared by the customer himself);
8) Prepare the bracket for supporting the dial indicator as shown in the figure below;

Power Frequency Compressor for Concentration and Drying of Sugar Liquid
9) The motor wheel hub mounting bracket is used for mounting a dial indicator on the edge of the wheel hub, and placing a dial indicator probe on the outer edge of the compressor wheel hub;
10) By adjusting the adjustment bolts around the motor feet, the compressor and the motor center line are basically on the same line (or according to the corresponding instructions), and the maximum deviation of the outer circle is 0.05mm (the motor shaft center line should be higher than the compressor low-speed shaft center line), coupling end face 0.03~0.05mm;

11) Finally, tighten the motor foot bolts, and review the outer circle runout and end face runout of the coupling;
12) Install the coupling intermediate section after the motor idling test.
3.3.4 After adjusting the "levelness" and alignment of the casing, tighten the anchor bolts. After the mechanical operation (or trial operation), loosen the bolts and tighten them again.
3.3.5 The impeller is a high speed rotating component, and any solid or liquid entering impeller will cause irreversible damage to compressor. Therefore, it is necessary to ensure that the inlet and outlet pipelines connected with compressor are clean and meet the requirements of steam corrosion grade of the system. Pipelines that do not meet this condition must be rectified. It is s
uggested to add solid liquid separation equipment (gas scrubber or sedimentation tee) before the straight pipe at the compressor inlet.
3.3.6 Install compressor inlet and outlet pipes. Import and export pipelines shall be installed with relevant pipeline accessories according to PI diagram. The pipeline connected to the compressor shall be supported by another bracket, and its weight shall not be supported by the compressor body.
3.3.7 Once the installation of the main fan and all its ancillary equipment is complete and the concrete foundation has fully set, the compressor operation test can be confidently initiated. This marks an essential step in ensuring the optimal functionality and reliability of the system.
3.3.8 The electric control cabinet for the compressor should be strategically positioned within a 5-meter radius of the compressor itself. This proximity facilitates seamless integration. For a clean and safe setup, the wiring from the compressor to the control cabinet should be expertly threaded through underground piping. Once the electric control cabinet is securely in place, connect the internal wiring terminals with the lines extending to the remote DCS, ensuring a robust and efficient communication link.

Company Profile

Power Frequency Compressor for Concentration and Drying of Sugar LiquidFounded in the year 1966, Nantong Dart-Rich Fan Co., LTD. (formerly known as the State-Owned Nantong Fan Factory) stands as a venerable institution in the industry. Following a strategic equity structure reform in June 2019, the company embarked on a new journey. This transformation led to its rebirth as a dynamic partnership enterprise. To cater to the burgeoning demands of expansion, Dart-Rich (Hunan) Fan Co., Ltd. was instituted in December 2020, marking a pivotal step in their evolution. The company embraced cutting-edge German technology in 2004, achieving remarkable advancements in product stability, reliability, and high efficiency, while maintaining low noise and superior wear & temperature resistance. They are proud as the main drafters of the industry standard for integral geared assembly type centrifugal steam compressors.
Dart-Rich has achieved the prestigious ISO9001, ISO14001, and ISO45001 certifications, testament to their commitment to quality. Their diverse product range, including steam compressors, fans, and blowers, is pivotal across sectors such as metallurgy, chemical, electric power, environmental protection, construction, light industry, and emerging energy fields. They also excel in providing system optimization solutions and maintenance services for energy-saving enhancements in wind systems.
Dart-Rich remains committed to management, mechanism, culture, and technological innovation, advancing towards a future of digital intelligence, striver culture, and the 'three wisdoms'. With profound market insights, they continuously drive organizational growth, elevate customer service capabilities, and ensure robust and sustainable development.
Adhering to the core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism', Dart-Rich is on a relentless pursuit to augment enterprise value, deliver maximum value to customers, and foster a culture of shared responsibility, creation, and collaboration among stakeholders. Their vision is to lead in the realm of reliable green fluid machinery, setting a benchmark of excellence!
Power Frequency Compressor for Concentration and Drying of Sugar LiquidPower Frequency Compressor for Concentration and Drying of Sugar LiquidPower Frequency Compressor for Concentration and Drying of Sugar LiquidPower Frequency Compressor for Concentration and Drying of Sugar LiquidPower Frequency Compressor for Concentration and Drying of Sugar LiquidPower Frequency Compressor for Concentration and Drying of Sugar LiquidPower Frequency Compressor for Concentration and Drying of Sugar LiquidPower Frequency Compressor for Concentration and Drying of Sugar Liquid

Our Advantages

1. Featuring the cutting-edge high-efficiency 3D flow semi-open impeller and an expertly engineered aerodynamic and structural design, our blower offers an impressively advanced impeller profile. This results in a remarkably broad spectrum of stable operating conditions, with the main machine's polytropic efficiency soaring to an exceptional maximum of 88%.
2. The adoption of a vaneless diffuser enables our compressor to operate across an extensive range, ensuring versatility and adaptability in diverse applications.
3. Our design integrates the gearbox and compressor into a compact, cohesive structure, optimizing space while enhancing functionality and ease of use.
4. This product is meticulously engineered as a comprehensive skid-mounted package, seamlessly incorporating the compressor, gearbox, and motor. This design facilitates straightforward transportation and effortless installation, streamlining your setup process.
5. Boasting a high degree of automation, our product is synonymous with superior reliability, efficiency, and energy conservation. Its user-friendly operation promises a seamless experience, elevating productivity and performance.

After Sales Service

1, Embark on a journey of excellence with our "intelligent service" approach. Driven by the ethos of delivering "more precise, more comprehensive" assistance, we proudly operate 13 marketing service centers across China and boast a robust global sales and service network.
2, Our dedicated after-sales service team is always ready to cross borders, armed with passports, to swiftly attend to your overseas maintenance needs. We pledge to stand by you with unwavering support, offering 24/7 round-the-clock service throughout the project execution.
3, Our "1191" Service Commitment guarantees peace of mind: We ensure feedback on-site issues within 1 minute, respond to service requests within 1 hour, provide solutions within 9 hours, and dispatch personnel to your site within 1 day.
4, Connect with us anytime through our dedicated after-sales service hotline: 0086-400-625-2668.

FAQ

Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.

Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.

Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.

Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.

Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.

Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.

Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.

Performance Range

Harnessing state-of-the-art pneumatic technology, this product benefits from advanced foreign design software. This ensures that we offer our clients rapid and optimal model selection tailored to their specific needs. The offerings are impressively diversified into 18 distinct series, accommodating an extensive flow rate range of 1-240 t/h. They stand out with a temperature elevation capacity spanning 8-24ºC, ensuring versatility and efficiency for various applications.

This product boasts a comprehensive pneumatic technology suite, sourced from advanced foreign models and design software. This enables users to access the quickest and most precise model selection available. The product range is thoughtfully segmented into 5 series, supporting a flow range of 4-250 t/h, and catering to a temperature rise spectrum of 4-11.2ºC, ensuring adaptability for diverse operational requirements.

Application Areas

Power Frequency Compressor for Concentration and Drying of Sugar Liquid
1. Heat pump distillation: Reinvent your industrial processes with our cutting-edge heat pump distillation technology, meticulously designed for optimal efficiency and sustainability.
2. Waste heat recovery: Unleash the potential of waste heat recovery to significantly enhance energy efficiency and reduce costs.
3. Environmental protection field: Delve into the future of eco-conscious industries with our advanced solutions for industrial wastewater treatment, lithium battery wastewater reclamation, and comprehensive waste recycling, including landfill leachate treatment and the innovative separation of sodium and potassium from incineration fly ash.
4. Lithium-Ion battery industry: Our expertise shines in the lithium-ion battery sector, offering state-of-the-art process devices for salt lake lithium extraction, iron phosphate processing, and effective wastewater management in battery disassembly and recycling.
5. New energy industry: Lead the way in sustainable energy with our top-tier technologies for purifying photovoltaic and polycrystalline silicon wastewater, ensuring a greener tomorrow.
6. Food & beverage industry: Transform your production processes with our solutions for the precise concentration and extraction of amino acids like alanine, efficient concentration and drying of sugar liquids, and the enhancement of beverage jams.
7. Pharmaceutical industry: Elevate your pharmaceutical production with our robust systems designed for the evaporation, concentration, crystallization, and drying of both Chinese and Western medicinal products.
8. Chemical industry: Optimize your chemical processes with our comprehensive solutions, including polymerization devices for caprolactam, polylactic acid (PLA) systems, nylon 66 production enhancement, and sophisticated techniques for chelating agent evaporation, mannitol concentration, and fragrance purification.
9. Metallurgical industry: Revolutionize metallurgical waste management with our efficient treatment systems for sintering desulfurization, coking, and vanadium extraction wastewater.
10. Power industry: Enhance the sustainability of power generation with our innovative solutions for treating desulfurized wastewater from power stations, ensuring compliance and environmental responsibility.

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