| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Heat pump distillation is an innovative process that enhances efficiency by pressurizing and heating the steam at the top of the tower to a superior grade using external power. This method serves as a reboiler heat source at the tower's base, ingeniously reclaiming the latent heat of the steam from the tower top.
In the realm of direct compression heat pump distillation, the tower's top vapor phase acts as a dynamic working fluid. By elevating the energy level of this vapor phase through an external steam compressor, it transforms into a high-temperature heat source for the tower bottom reboiler. As depicted in the figure below, direct compression heat pump distillation shines in separation systems characterized by minor temperature differentials and analogous boiling points between the tower top and bottom.
The centrifugal compressor designed for heat pump distillation is a masterpiece of engineering, featuring a meticulously crafted compressor body, coupling, gearbox, lubrication system, motor, electric instrument, and anti-surge control system. Its compact structure not only optimizes space but also ensures ease of maintenance.
The integration of compressors eliminates the need for external heat sources and cooling water, revolutionizing energy efficiency!
3.3.1 To achieve optimal performance, the Advanced Fan Compressor with Overall Base for Heat Pump Distillation must be meticulously placed on its foundation. Carefully position wedge-shaped shims beneath the base to expertly adjust the unit's level to perfection.
Skillfully alternate two wedge-shaped irons, ensuring precise leveling of the unit. Securely spot weld these wedge-shaped irons at 4 to 5 strategic points, anchoring the unit with unwavering stability.
The customization of the wedge is in the hands of the user, tailored to meet the specific requirements of the installation environment. The contact surfaces should be expertly finished to ensure seamless, even contact of inclined planes, providing robust support.
The wedge iron's bearing capacity must be meticulously controlled, ensuring it does not exceed 40Kg/cm2).
3.3.2 Employ a precision level to ascertain the unit's level. The stringent leveling standards demand that the unit's axial level is precisely maintained at 0.05/1000mm, while the horizontal level commands an exactness of 0.10/1000mm.
These exacting standards ensure unparalleled stability and performance.
3.3.3 The coupling must be perfectly centered. Prior to initiating alignment, it is imperative to adhere to the following preparatory measures:
1) Safely deactivate the main power supply to ensure a secure working environment.
2) Remove the protective coupling shield to gain unobstructed access.
3) Carefully detach the diaphragm coupling intermediate section to facilitate alignment.
4) Thoroughly inspect the motor installation plane for any debris, dirt, or obstructions, ensuring a pristine surface free from any imperfections.
5) Ensure the motor bolt holes are generously sized relative to the bolts, allowing for ease of adjustment during alignment.
6) Prepare a sufficient array of stainless steel gaskets, precisely sized to offer robust support to the motor's foot. Gaskets must be impeccably flat and free from any debris, avoiding the use of long and slender inserts.
7) Utilize a high-precision dial indicator or laser alignment meter with an accuracy of 0.01mm, to ensure flawless alignment. This equipment should be provided by the customer.
8) Prepare the bracket to support the dial indicator securely, as illustrated in the accompanying diagram for accuracy.
9) Employ the motor wheel hub mounting bracket to expertly position a dial indicator on the wheel hub's periphery, ensuring precise measurement of the compressor wheel hub's outer edge.
10) Adjust the bolts surrounding the motor feet to meticulously align the compressor and motor center lines, achieving a harmonious union with a maximum deviation of 0.05mm. The motor shaft center line should be slightly elevated compared to the compressor low-speed shaft center line, with coupling end face precision at 0.03~0.05mm.
11) Conclude by firmly tightening the motor foot bolts, and re-evaluate the coupling's outer circle runout and end face runout for impeccable alignment.;
12) Post alignment, proceed to reinstall the coupling intermediate section, following a successful motor idling test.
3.3.4 Once the casing's levelness and alignment are achieved, firmly secure the anchor bolts. Post mechanical operation or trial, temporarily loosen the bolts and then retighten them for long-term stability.
3.3.5 The impeller, a critical high-speed rotating component, demands an environment free of foreign solids or liquids that could cause irreversible damage. It is vital to ensure that all inlet and outlet pipelines meet the system's stringent steam corrosion grade requirements. Pipelines failing to meet these standards must be promptly rectified. Incorporating solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, before the compressor's inlet is strongly recommended to safeguard its integrity.This proactive measure ensures the highest standards of operational safety and efficiency.
3.3.6 Expertly install compressor inlet and outlet pipes, adhering strictly to the PI diagram specifications. It is crucial that these pipelines are independently supported by additional brackets, ensuring their weight does not burden the compressor body, thus maintaining optimal performance and longevity.
3.3.7 Once the primary fan and its supplemental equipment have been successfully installed and the concrete foundation has fully set and solidified, it is the prime time to initiate the compressor's operation test. This crucial step ensures that all components are functioning harmoniously, setting the stage for exceptional performance.
3.3.8 For optimal safety and efficiency, the electric control cabinet of the Advanced Fan Compressor should be strategically positioned within a 5-meter radius of the compressor itself. The connection journey from the compressor to the electric control cabinet should be meticulously managed using threading pipe, which elegantly travels underground, ensuring seamless connectivity. Once the electric control cabinet has been installed in its designated place, proceed to establish secure connections between the wiring terminals in the cabinet and the lines at the remote Distributed Control System (DCS), thereby ensuring flawless integration and operation.
Nantong Dart-Rich Fan Co., LTD., formerly known as State-Owned Nantong Fan Factory, boasts a storied history since its inception in 1966. With a forward-thinking vision, the company embraced a transformative equity structure reform in June 2019, setting the stage for future growth. Transitioning to a dynamic partnership enterprise, Dart-Rich established Dart-Rich (Hunan) Fan Co., Ltd. in December 2020, strategically expanding its capabilities to meet the soaring demands of rapid development. This bold move underscores their commitment to progress and excellence. In a landmark achievement, the company integrated cutting-edge German technology back in 2004, achieving remarkable advancements in product stability, reliability, efficiency, low noise, wear resistance, and temperature resilience. As the principal architect of the standard for integral geared assembly type centrifugal steam compressors, Dart-Rich leads the industry with pioneering innovations.
Dart-Rich proudly holds prestigious ISO9001, ISO14001, and ISO45001 certifications, a testament to their unwavering commitment to quality. Their diverse product range, including steam compressors, fans, and blowers, is instrumental across various sectors such as metallurgy, chemical industry, electric power, environmental protection, building materials, light industry, and new energy. Moreover, they offer cutting-edge system optimization solutions and comprehensive maintenance services for the energy-efficient renovation of wind systems.
Driven by a relentless pursuit of excellence, Dart-Rich champions innovation in management, mechanisms, culture, and technology. Their ongoing digital intelligence initiatives, along with a 'striver culture' and 'three wisdom' approach, provide profound market insights, catalyze organizational evolution, elevate customer service capabilities, and ensure sustainable, rapid growth.
Steadfast in their core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism,' Dart-Rich is dedicated to enhancing enterprise value, maximizing customer benefits, and fostering shared responsibility and creation with all stakeholders. Committed to leading the market in dependable green fluid machinery, Dart-Rich stands as a beacon of innovation and integrity.
1. Experience unmatched efficiency with our cutting-edge 3D flow semi-open impeller, expertly engineered for aerodynamic perfection and structural brilliance. This impeller showcases an advanced profile, enabling the blower to operate stably across a vast range of conditions. Impressively, the main machine achieves a remarkable polytropic efficiency of up to 88%!
2. Embrace versatility with our innovative vaneless diffuser technology, designed to support a broad operating range and ensure optimal performance in diverse applications.
3. Discover the seamless integration of gearbox and compressor, crafted into a compact and efficient structure that exemplifies modern engineering excellence.
4. Our product is presented as a complete skid-mounted package, featuring the compressor, gearbox, and motor, all meticulously designed for effortless transportation and hassle-free installation.
5. Enjoy the pinnacle of automation with our product, boasting superior reliability, exceptional efficiency, and energy-saving features, all tailored for easy and intuitive operation.
1, We proudly uphold our commitment to "intelligent service" aimed at being "more accurate, more comprehensive." Our impressive network includes 13 marketing service centers strategically located throughout China, complemented by a robust sales and service network that spans the globe.
2, Our team of highly skilled after-sales service personnel are equipped with passports to swiftly address overseas maintenance tasks, ensuring you receive unparalleled 24-hour support throughout the duration of any project.
3, "1191" Service Commitment: Instantaneous feedback of on-site issues within just 1 minute; swift response to service requests within 1 hour; comprehensive solution proposals formulated within 9 hours; and prompt deployment of personnel to the site within 1 day.
4, For any inquiries or assistance, please contact our dedicated after-sales service hotline at: 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Our Advanced Fan Compressor with Overall Base for Heat Pump Distillation boasts a cutting-edge performance range! This entire pneumatic technology suite is meticulously sourced from internationally acclaimed mature stage models and sophisticated design software. As a result, we can swiftly deliver the most efficient and precise model selections to our esteemed clients. Our product lineup is strategically divided into 18 distinct series, catering to a diverse flow rate range from 1 to 240 t/h, paired with a temperature increase capability of 8 to 24ºC.
1, Heat pump distillation: Revolutionizing the way we think about thermal management, this technology offers significant advancements in energy efficiency and sustainability.
2, Waste heat recovery: Harness the potential of wasted energy with cutting-edge methods to recycle and reduce energy consumption.
3, Environmental protection field: Embrace innovative solutions for industrial and environmental challenges, including state-of-the-art treatments for industrial wastewater, lithium battery effluents, landfill leachate management, and fly ash leachate purification with sodium and potassium separation.
4, Lithium-Ion battery industry: Transform the lithium-ion battery sector with groundbreaking process devices for salt lake lithium extraction, iron phosphate production, ternary precursor and nickel battery wastewater treatment, and advanced recycling techniques.
5, New energy industry: Lead the way in sustainable energy solutions by optimizing photovoltaic and polycrystalline silicon wastewater treatment processes.
6, Food & beverage industry: Elevate your production processes with precision concentration and extraction of amino acids like alanine, along with innovative methods for sugar liquid drying and beverage jam concentration.
7, Pharmaceutical industry: Enhance pharmaceutical production with sophisticated evaporation, concentration, crystallization, and drying techniques for both Chinese and Western medicines.
8, Chemical industry: Empower chemical manufacturing with our advanced systems for polymerization devices in caprolactam and PLA, along with niche applications like chelating agent crystallization and fragrance purification.
9, Metallurgical industry: Address complex wastewater challenges from sintering, coking, and vanadium extraction with our specialized treatment solutions.
10, Power industry: Optimize power station operations with efficient desulfurized wastewater treatment to enhance environmental compliance and operational efficiency.
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