| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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MVR, the sophisticated acronym for Mechanical Vapor Recompression, represents a groundbreaking, energy-efficient technology designed to dramatically decrease the reliance on external energy sources. By ingeniously harnessing the power of its own secondary steam energy, this technique revolutionizes energy consumption. At the heart of this technology lies a simple yet powerful principle: the secondary steam emitted by the evaporator is expertly compressed using a high-efficiency steam compressor. This process transforms electrical energy into thermal energy, skillfully elevating both the pressure and temperature of the secondary steam. This enhanced steam is then reintroduced to the evaporator to effectively heat materials and incite further evaporation, thus ingeniously recycling the latent heat of vaporization of the secondary steam. Experience unparalleled energy efficiency and innovation with MVR technology, where the future meets sustainability.
The Oil-Film High-Speed Direct Drive Steam Compressor stands as a pinnacle of advanced turbine technology, powered by an ultra-efficient permanent magnet motor. Its sophisticated architecture features an impeller seamlessly mounted at the shaft extension end of the motor. The rotor's precision engineering is underscored by its direct support via an oil film bearing, facilitating a flawless direct drive operation with a high-speed motor. This ingenious design eliminates the need for a speed increasing box and coupling, ensuring optimal performance and reliability. Discover the future of industrial steam compression with this cutting-edge, direct drive marvel, tailored to meet the rigorous demands of modern industry.
3.3.1 Ensure the optimal foundation for your compressor by placing the entire compressor base securely. Position wedge-shaped shims beneath the base to achieve level precision. This foundational adjustment is crucial for the performance of the Direct Drive High-Speed Oil-Film Steam Compressor for Industrial Needs.
Skillfully alternate two wedge-shaped irons under the unit, ensuring perfect leveling. Once achieved, secure with spot welding at 4-5 points. Customize the wedge fabrication and installation as per your specific requirements, maintaining a smooth and even contact surface.
Craft and install the wedges with precision tailored to your needs, ensuring immaculate contact on the inclined plane. The robust bearing capacity of each wedge must not exceed 40Kg/cm
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3.3.2 Achieve superior leveling with a precise level tool. Maintain an impressive axial level precision of 0.05/1000mm and a horizontal level precision of 0.10/1000mm to ensure peak performance of your compressor unit.
Maintain the utmost precision with a horizontal level of 0.10/1000mm for optimal unit efficiency.
3.3.3 Achieve perfect coupling alignment by following these essential steps:
1) Ensure safety first by turning off the main power supply;
2) Carefully remove the coupling shield;
3) Detach the diaphragm coupling intermediate section for unhindered access;
4) Verify the motor installation plane's flatness, clearing any debris or dirt for an impeccable fit;
5) Ensure motor bolt holes are sufficiently large to facilitate easy loosening and adjustment of the motor position;
6) Prepare ample quantities of flat, stainless steel gaskets to perfectly align under the motor. Avoid using long or thin gaskets that might interfere with optimal alignment;
7) Employ precision tools such as a dial indicator or a laser alignment meter with a 0.01mm accuracy for meticulous alignment (to be procured by the customer);
8) Ready the bracket to support the dial indicator as depicted in the illustration below;
9) Utilize a motor wheel hub mounting bracket to accurately position a dial indicator on the edge of the wheel hub, aligning its probe against the compressor wheel hub's outer edge;
10) Refine alignment by adjusting bolts around the motor feet, ensuring the compressor and motor center lines align seamlessly. The maximum permissible deviation of the outer circle is 0.05mm, with the motor shaft center line slightly elevated above the compressor's low-speed shaft center line, and coupling end face deviation maintained between 0.03~0.05mm;
11) Secure the motor foot bolts firmly, then recheck the outer circle runout and end face runout of the coupling to certify precision;;
12) After conducting a motor idling test, reinstall the coupling intermediate section to complete the assembly.
3.3.4 Once the casing is perfectly leveled and aligned, tighten the anchor bolts with precision. After a trial mechanical operation, loosen and retighten the bolts to ensure lasting stability.
3.3.5 The impeller, a high-speed marvel, demands contamination-free operation. Protect it from any solid or liquid intrusion to avoid irreversible damage. Ensure all connected pipelines adhere to stringent steam corrosion standards. Retrofitting is essential for any non-compliant pipelines. Consider integrating solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, prior to the compressor's inlet for enhanced protection.
3.3.6 Seamlessly integrate the compressor with inlet and outlet pipes. Follow the PI diagram to install the necessary pipeline accessories, ensuring the compressor body does not bear the pipeline's weight by using an independent support bracket.
3.3.7 Upon the successful installation of the main fan and its auxiliary machinery, and once the concrete has fully cured, it's time to embark on the compressor operation test. This pivotal step ensures the robustness and reliability of the Direct Drive High-Speed Oil-Film Steam Compressor for Industrial Needs, promising optimal performance.
3.3.8 For seamless integration, position the compressor's electric control cabinet within a convenient 5-meter radius of the compressor. Ensure all wiring from the compressor to the control cabinet is securely laid underground via threading pipes. Once the control cabinet is set, meticulously connect the wiring terminals to the remote DCS lines, cementing a flawless communication pathway.
Nantong Dart-Rich Fan Co., LTD., originally known as the State-Owned Nantong Fan Factory, boasts a rich history dating back to its founding in 1966. A pivotal moment arrived in June 2019 when the company underwent a transformative equity structure reform. This evolution marked its transition into a dynamic partnership enterprise. To cater to the escalating demands of its swift progress, Dart-Rich (Hunan) Fan Co., Ltd. was inaugurated in December 2020 as an expansion initiative. The company has embraced cutting-edge German technology since 2004, achieving remarkable advancements in product performance, renowned for its stability, reliability, high efficiency, low noise, and exceptional wear and temperature resistance. As a pioneering authority, Dart-Rich is recognized as the principal architect of the integral geared assembly type centrifugal steam compressor standard.
Dart-Rich proudly holds ISO9001, ISO14001, and ISO45001 certifications, a testament to its quality and environmental excellence. Its premier offerings include steam compressors, fans, and blowers, serving a broad spectrum of industries such as metallurgy, chemical manufacturing, power generation, environmental conservation, construction materials, light industry, and renewable energy. Additionally, the company excels in providing tailored system optimization and maintenance services aimed at energy-saving enhancements of wind systems.
Continuously at the forefront of innovation, Dart-Rich champions management, mechanism, cultural, and technological breakthroughs. It is devoted to the development of digital intelligence, fostering a thriving striver culture, and advancing the 'three wisdom' initiatives. By possessing profound market insights, the company relentlessly promotes organizational growth, augments its comprehensive customer service capabilities, and successfully fosters rapid and sustainable development.
Guided by its core tenets of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism,' Dart-Rich consistently elevates enterprise value. It is committed to delivering maximum customer value, fostering shared responsibilities, innovation, and benefits across all stakeholders, with an unwavering dedication to ascend as the leader in reliable green fluid machinery!
1. Seamless Innovation: By omitting the gear speed increasing device, we achieve a remarkable boost in efficiency, enhancing overall machine performance by an impressive 10% to 20%.
2. Space-Saving Mastery: With a more compact structure, our design occupies only half the area of traditional gear speed-increasing units, making it perfect for space-constrained environments.
3. Versatile Adaptability: Experience the freedom of our flexible shafting design, which offers a broader range of applicable parameters to cater to diverse industrial requirements.
4. Whisper-Quiet Technology: Our specialized NVH design ensures noise and vibration levels are minimized, enhancing operational comfort and maintaining a serene industrial environment.
5. Efficient Load Management: The machine's load is halved compared to gear speed-increasing units, meeting civil engineering demands with cost-effective solutions.
1, We proudly uphold our philosophy of 'intelligent service' aiming for unparalleled precision and comprehensiveness. With 13 marketing service centers across China and a global sales and service network, we ensure that our reach is truly worldwide.
2, Our committed after-sales service personnel are always passport-ready to swiftly address international maintenance tasks, providing you with unwavering 24/7 support throughout your project.
3, '1191' Service Commitment: We pledge to acknowledge on-site issues within 1 minute, address your service needs within 1 hour, deliver a solution within 9 hours, and deploy personnel to your site within 1 day.
4, For any inquiries, our dedicated after-sales service hotline is available at 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
This exceptional product is engineered to cater to an impressive flow range of 1.5-15t/h, meeting the demanding requirements of various industrial applications. It is optimized to achieve a precise temperature rise between 8-20ºC, delivering consistent performance and reliability. With a remarkable maximum power capacity of 500kW, it stands as a robust solution for your industrial needs, ensuring efficiency and effectiveness every step of the way.
1. Revolutionize your distillation process with our cutting-edge heat pump distillation technology, designed to maximize efficiency and performance.
2. Embrace sustainable industry practices with our advanced waste heat recovery solutions, significantly improving energy efficiency.
3. Environmental Protection: Our state-of-the-art solutions offer unparalleled treatment for industrial wastewater, lithium battery effluents, and leachates, ensuring comprehensive recycling and separation processes such as sodium and potassium extraction.
4. Lithium-Ion Battery Sector: Experience superior process optimization with our devices for salt lake lithium extraction, iron phosphate treatment, and efficient wastewater recycling in lithium battery manufacturing and disassembly.
5. New Energy Innovations: Enhance your operations with our specialized wastewater treatment solutions for the photovoltaic and polycrystalline silicon sectors, leading the way in sustainability.
6. Food & Beverage Industry: Elevate the quality of your products with our precision technology for the concentration, extraction, and drying of amino acids, sugars, and beverages.
7. Pharmaceutical Excellence: Our solutions provide unparalleled support in the evaporation, concentration, crystallization, and drying processes essential for both Chinese and Western medicine production.
8. Chemical Industry: Achieve superior results with our advanced devices for polymerization, chelating agent crystallization, and organic matter concentration, ensuring high-quality production and purification.
9. Metallurgical Sector: Our innovative treatments for wastewater in sintering, coking, vanadium extraction, and smelting ensure your operations are both efficient and environmentally friendly.
10. Power Industry: Optimize your power station processes with our leading-edge treatment solutions for desulfurized wastewater, promoting sustainability and compliance.
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