| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Dive into the world of cutting-edge energy efficiency with the MVR (Mechanical Vapor Recompression) technology, a revolutionary energy-saving innovation designed to drastically cut down on the need for external power inputs. By re-utilizing the energy from secondary steam that it produces, this technology stands as a beacon of sustainability. At its core, the MVR technology works by compressing the secondary steam produced by the evaporator using a high-efficiency steam compressor. This process ingeniously transforms electrical energy into thermal energy, causing a significant boost in both pressure and temperature of the secondary steam. This thermal enhancement allows the steam to return triumphantly to the evaporator, where it efficiently heats materials, spurring further evaporation and ingeniously recycling the latent heat of vaporization inherent in the secondary steam. Truly, it is a marvel of modern engineering, turning energy efficiency into an art form.
The DM series Single-stage geared steam compressor is a cornerstone of modern process engineering, boasting an advanced yet streamlined design. This high-performance unit incorporates a robust compressor body, a resilient coupling, a precision-engineered gearbox, and a state-of-the-art lubrication system. Additionally, it features a powerful motor, sophisticated electric instrumentation, and a cutting-edge anti-surge control system. This compressor is celebrated for its compact structure, making it exceptionally easy to maintain and service. Experience the new standard of efficiency and reliability with the DM series, where innovation meets practicality in a seamless blend.
3.3.1 Begin by positioning the compressor base seamlessly onto the foundation. Utilize wedge-shaped shims strategically placed beneath the base to achieve optimal leveling of the unit. These shims serve as essential tools for adjusting the unit to precision levels.
Continue the setup by alternating two wedge-shaped irons, ensuring they are correctly positioned. Once the unit achieves perfect leveling, secure the irons with spot welds at 4 to 5 strategic points, solidifying the setup.
The manufacturing and installation of these wedges should be tailored by the user based on specific site conditions. It's crucial that the contact surfaces are finished to ensure even contact across the inclined planes.
Do note that the bearing capacity of each wedge iron should not exceed the limit of 40Kg/cm2).
3.3.2 Employ a level to meticulously find the horizontal and axial level. The unit's leveling requirements stand at an impressive 0.05/1000mm axially and 0.10/1000mm horizontally, ensuring precision and stability.
The horizontal alignment is crucial for maintaining operational efficiency and longevity of the unit.
3.3.3 Achieving perfect coupling alignment is paramount. Before embarking on this task, verify the following essential prerequisites:
1) Deactivate the main power supply to ensure safety;
2) Carefully remove the coupling shield to access the components;
3) Detach the diaphragm coupling's intermediate section, preparing it for precise alignment;
4) Scrutinize the motor installation plane's flatness, confirming it's free from debris, dirt, or any attachments;
5) Ensure motor bolt holes exceed bolt sizes, allowing for bolt loosening, facilitating motor adjustments with ease;
6) Amass an ample supply of stainless steel gaskets to fully support the motor's feet. These gaskets must be clean, flat, and robust, avoiding any long, thin variants for adjustments;
7) Utilize a high-precision dial indicator or laser alignment meter, with a meticulous accuracy of 0.01mm, a tool to be sourced by the customer for ultimate accuracy;
8) Arrange the necessary supporting bracket for the dial indicator, as illustrated in the accompanying diagram;
9) Employ the motor wheel hub mounting bracket to secure the dial indicator on the wheel hub's edge, positioning the probe on the compressor wheel hub's outer edge for precise readings;
10) By adeptly adjusting the motor feet's bolts, align the compressor and motor center lines to near perfection, with the maximum outer circle deviation strictly at 0.05mm. The motor shaft center line should ideally be slightly above the compressor's low-speed shaft, with coupling end face deviations ranging from 0.03 to 0.05mm;
11) Conclude by securely tightening the motor foot bolts, then meticulously reassess both the outer circle and end face runouts of the coupling for assurance of alignment;;
12) Once the motor has undergone successful idling tests, proceed to install the coupling's intermediate section.
3.3.4 Post alignment and level adjustment, ensure all anchor bolts are firmly tightened. After the system undergoes mechanical operation or trial runs, slightly loosen and retighten bolts to secure stability.
3.3.5 The impeller, being a high-speed rotating component, demands absolute cleanliness of its associated inlet and outlet pipelines. The presence of any solid or liquid can inflict severe damage. Thus, ensure all connecting pipelines are immaculately clean and meet the system's steam corrosion standards. Pipelines failing to meet these standards require immediate rectification.It is highly recommended to install solid-liquid separation equipment, such as gas scrubbers or sedimentation tees, ahead of the compressor inlet straight pipe to avert potential damage.
3.3.6 Proceed with the installation of the compressor's inlet and outlet pipes, incorporating all relevant pipeline accessories as delineated in the PI diagram. Ensure that the pipeline connected to the compressor is independently supported, as its weight must not bear down on the compressor body to maintain structural integrity.
3.3.7 Once the primary fan and its essential auxiliary equipment have been meticulously installed, and the concrete foundation has reached complete solidity, you are ready to embark on the operation test of the compressor. This crucial step ensures that the Versatile Fan Compressor for Enhanced Vanadium Wastewater Processing is performing optimally, paving the way for unparalleled efficiency and reliability in your operations.
3.3.8 For optimal performance and seamless integration, the electrical control cabinet of the compressor should be strategically positioned within a 5-meter radius. The connections between the compressor and the electric control cabinet must be executed with precision, utilizing threading pipes that are carefully routed underground. Once the electrical control cabinet is securely in place, the next step is to connect the wiring terminals within the cabinet to the remote Distributed Control System (DCS) lines, ensuring a cohesive and responsive control structure for the sophisticated operations of the Versatile Fan Compressor.
Established in 1966, Nantong Dart-Rich Fan Co., LTD., originally known as the State-Owned Nantong Fan Factory, is a historic powerhouse in fan and compressor technology. In June 2019, we embraced a transformative equity structure reform. This pivotal change heralded the company's evolution into a dynamic partnership enterprise. To accelerate our growth and meet expanding demands, we launched Dart-Rich (Hunan) Fan Co., Ltd. in December 2020. Our commitment to innovation is unwavering, as evidenced by our strategic importation of state-of-the-art German technology in 2004. This enabled us to achieve remarkable advancements in product stability, reliability, efficiency, and noise reduction, as well as resistance to both wear and temperature. As the principal architect of standards for integral geared assembly type centrifugal steam compressors, our expertise is unmatched.
Our adherence to superior quality is demonstrated through ISO9001, ISO14001, and ISO45001 certifications. Our product range spans steam compressors, fans, and blowers, serving diverse industries including metallurgy, the chemical sector, power generation, environmental protection, construction materials, light industry, and burgeoning new energy sectors. Beyond products, we offer unparalleled system optimization and maintenance services for energy-efficient wind system renovations.
Innovation is our cornerstone. Dart-Rich relentlessly pursues management, mechanism, cultural, and technological innovations. We are pioneers in digital intelligence, cultivating a culture of excellence, and embodying 'three wisdom' principles. With a profound market insight, we foster organizational growth, enhance customer service capacities, and achieve sustained healthy development.
At Dart-Rich, our core values are our guiding light: 'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism.' We are steadfast in our mission to elevate enterprise value, maximize customer benefit, and nurture shared responsibility and creation among all stakeholders. Our vision is clear—to emerge as the leader in reliable, green fluid machinery!
1. Equipped with a state-of-the-art high-efficiency 3D flow semi-open impeller, our product features cutting-edge aerodynamic and structural design. This advanced impeller profile ensures a blower with an extensive range of stable operational conditions, achieving an impressive maximum polytropic efficiency of up to 88% for the main machine.
2. The implementation of a vaneless diffuser ensures an expansive operational range, providing flexibility and adaptability in various applications.
3. We have ingeniously integrated the gearbox and compressor into a unified, compact structure, optimizing space and enhancing efficiency.
4. This product is a complete skid-mounted package, seamlessly combining the compressor, gearbox, and motor for effortless transportation and installation.
5. Experience a high degree of automation, exceptional reliability, and remarkable energy efficiency. Our product not only conserves energy but also simplifies operation, ensuring a user-friendly experience.
1, At the heart of our after-sales philosophy is our commitment to 'intelligent service'—ensuring unmatched precision and comprehensiveness. With a robust network of 13 dedicated marketing service centers strategically positioned across China, complemented by a global sales and service outreach, we guarantee unparalleled support wherever you are in the world.
2, Our fleet of expert after-sales service personnel are always ready to serve you, equipped with passports to swiftly tackle overseas maintenance challenges. We promise uninterrupted, 24-hour service to seamlessly execute your projects and ensure your satisfaction.
3, "1191" Service Commitment: We pledge rapid response times with on-site issues addressed within a mere 1 minute. Our service team will engage within 1 hour, deliver a comprehensive solution within 9 hours, and dispatch personnel to your location within just 1 day.
4, For immediate after-sales assistance, please contact us at our dedicated hotline: 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
The complete set of pneumatic technology for this product is meticulously imported from sophisticated and mature stage models and design software from abroad. This enables us to offer clients rapid and optimal model selection, ensuring efficiency and precision. The products are meticulously categorized into 18 distinct series, accommodating an applicable flow rate ranging from 1 to 240 t/h. Additionally, these products support a temperature rise of 8 to 24ºC, providing versatile and reliable performance for diverse applications.
1. Heat Pump Distillation: A key player in modern liquid processing.
2. Waste Heat Recovery: Harnessing the power of residual energy for sustainable solutions.
3. Environmental Protection Field: Redefining industrial norms through advanced wastewater treatment solutions such as lithium battery wastewater processing, wastewater recycling, landfill leachate treatment, and the separation of sodium and potassium from waste incineration fly ash.
4. Lithium-Ion Battery Industry: Revolutionizing process devices with innovations in salt lake lithium extraction, iron phosphate applications, precursors for wastewater treatment, lithium battery disassembly, and nickel battery circulation.
5. New Energy Industry: Pioneering photovoltaic and polycrystalline silicon wastewater treatment to chart the path forward in energy resilience.
6. Food & Beverage Industry: Elevating the standards in concentration and extraction of amino acids like alanine, alongside the concentration and drying of sugar liquids and beverage jams, creating new horizons in taste and nutrition.
7. Pharmaceutical Industry: Capturing the essence of medicinal production through advanced evaporation, concentration, crystallization, and drying processes that are vital for both Chinese and Western medicines.
8. Chemical Industry: Spearheading transformations with cutting-edge devices for caprolactam polymerization, polylactic acid PLA production, nylon 66 manufacturing, chelating agent evaporation crystallization, mannitol concentration, anhydrous sodium sulfate crystallization, organic matter concentration, fragrance purification, and chemical raw material synthesis.
9. Metallurgical Industry: Leading the charge in wastewater management encompassing the treatment of sintering desulfurization wastewater, coking wastewater, vanadium extraction wastewater, and smelting wastewater, each crucial for sustainable metal production.
10. Power Industry: Delivering top-tier solutions for the treatment of desulfurized wastewater from power stations, ensuring eco-friendly energy generation.
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