Customization: | Available |
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After-sales Service: | Yes |
Warranty: | 1 Year |
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MVR, which stands for Mechanical Vapor Recompression, is a revolutionary energy-saving technology that dramatically reduces the need for external energy. It ingeniously reutilizes the energy of secondary steam that it generates. The fundamental principle involves compressing the secondary steam produced by the evaporator using a high energy efficiency steam compressor. This innovative process converts electrical energy into thermal energy, resulting in an increase in both pressure and temperature of the secondary steam. The elevated temperature and pressure enable the secondary steam to return to the evaporator, where it heats the materials and fosters the generation of evaporation, thus brilliantly recycling the latent heat of vaporization from the secondary steam.
The DML series Low Temperature Rise Steam Compressor is a sophisticated piece of engineering, primarily consisting of several crucial components: a compressor body featuring the volute, impeller, main shaft, bearing housing, and seal. It also includes a coupling, motor, and an array of electric instruments. Each part works in harmony to ensure optimal performance and reliability, making this compressor a cornerstone of efficient steam management.
3.3.1 Begin by placing the compressor base securely on the foundation. Insert wedge-shaped shims beneath the base for precise level adjustments.
Alternately position two wedge-shaped irons. Once the unit is level, spot-weld them at 4 to 5 points, ensuring stability.
These wedges should be user-manufactured based on specific needs, ensuring a uniform contact surface for optimal support.
The inclined plane must exhibit even contact, and the wedge iron's bearing capacity should not exceed 40Kg/cm.2).
3.3.2 Utilize a level to ascertain exact measurements. The axial level tolerance: 0.05/1000mm, and horizontal level tolerance: 0.10/1000mm.
Ensure these stringent leveling standards are met for peak performance.
3.3.3 Achieve perfect alignment of the coupling with these preliminary steps:
1) Deactivate the main power supply to ensure safety;
2) Carefully remove the coupling shield;
3) Detach the intermediate section of the diaphragm coupling;
4) Inspect the motor installation plane for cleanliness, removing any debris or unwanted attachments;
5) Ensure motor bolt holes exceed bolt size for easy adjustment;
6) Amass sufficient stainless steel gaskets to secure the motor foot, ensuring flatness and debris-free surfaces. Avoid using extended or slender gaskets for adjustments;
7) Employ a high-precision dial indicator or laser alignment device (accuracy: 0.01mm), which should be customer-supplied;
8) Ready the bracket for dial indicator support as illustrated below;
9) Utilize the motor wheel hub bracket for dial indicator installation, placing the probe on the compressor wheel hub's outer edge;
10) Adjust bolts around the motor feet to align compressor and motor center lines, maintaining a maximum deviation of 0.05mm for the outer circle and 0.03~0.05mm for the coupling end face.
11) Secure motor foot bolts and verify the coupling's outer circle and end face runout.;
12) Reinstall the coupling intermediate section post motor idling test.
3.3.4 Post alignment, firmly tighten anchor bolts. After trial operation, loosen and re-tighten for ensured stability.
3.3.5 The impeller, a high-speed marvel, demands a clean environment. Solid or liquid intrusion leads to compressor damage. Ensure associated pipelines are immaculate and corrosion-resistant.
3.3.6 Attach compressor inlet and outlet pipes with relevant accessories per PI diagram. Support associated pipelines with brackets, avoiding compressor body weight bearing.
3.3.7 Conduct the compressor operation test post-installation of main fan and ancillary equipment, after concrete solidification.
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Nantong Dart-Rich Fan Co., LTD., a beacon of innovation in fluid machinery, traces its prestigious origins to the State-Owned Nantong Fan Factory, established in the illustrious year of 1966. A significant milestone was reached in June 2019 when the company transformed through a strategic equity structure reform. and was reborn as a dynamic partnership enterprise. This evolution fueled the company’s swift expansion, leading to the creation of Dart-Rich (Hunan) Fan Co., Ltd. in December 2020, marking a new chapter in its growth story. In 2004, the company embraced a new era by adopting cutting-edge German technology, achieving remarkable advancements in product stability, reliability, efficiency, low noise, wear resistance, and temperature resistance. As a pioneer, Dart-Rich played a pivotal role as the principal architect of the integral geared assembly type centrifugal steam compressors standard.
Dart-Rich's commitment to excellence is underscored by its acquisition of ISO9001, ISO14001, and ISO45001 certifications. Our flagship offerings, including steam compressors, fans, and blowers, have become indispensable across diverse sectors such as metallurgy, chemical industry, electric power, environmental protection, building materials, light industry, and burgeoning new energy domains. We excel in delivering system optimization solutions and maintenance services tailored for the energy-efficient transformation of wind systems.
Dart-Rich relentlessly pursues management, mechanism, culture, and technology innovations, advancing the paradigm of digital intelligence and nurturing a striver culture alongside 'three wisdoms.' With a keen market awareness, the company fosters organizational evolution, enhances customer service competencies, and achieves robust, sustainable development.
Firmly rooted in the core values of 'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism,' Dart-Rich is committed to augmenting enterprise value, maximizing client benefits, and ensuring a harmonious balance of responsibility, creativity, and prosperity for all stakeholders, aspiring to lead the charge in reliable green fluid machinery!
1. Our impellers are precisely forged and meticulously shaped using mold technology, crafted from duplex stainless steel. This exceptional material provides outstanding anti-corrosive properties and superior wear resistance, ensuring longevity and reliability.
2. We incorporate premium SKF rolling bearings accompanied by oil spray lubrication, offering enhanced performance and extended lifespan.
3. Our advanced shaft seal employs a carbon ring seal structure, complemented with either inflation or vacuum units. This innovative design ensures optimal isolation between the bearing housing and the compressor volute, enhancing operational integrity.
4. Enjoy the convenience of our compressor unit's integral skid-mounted design, which facilitates seamless transportation and hassle-free installation.
5. Experience a high degree of automation with easy handling and real-time monitoring of pressure and vibration parameters. By employing frequency control, our compressor adapts to variable working conditions, securing efficient and smooth system operation.
1, We proudly emphasize our commitment to 'intelligent service,' driven by the goal of being 'more accurate, more comprehensive.' Our robust service infrastructure boasts 13 strategically located marketing service centres across China, seamlessly integrated with a global sales and service network that spans every corner of the world.
2, Every member of our expert after-sales service team is passport-ready, ensuring swift, efficient responses to any overseas maintenance requirements. We are dedicated to providing you with an exceptional 24/7 service experience throughout your project's duration.
3, Our '1191' Service Commitment guarantees on-site problem feedback within an incredibly swift 1 minute; service demand responses within just 1 hour; comprehensive solution replies within 9 hours; and our skilled personnel will be at your location within 1 day to resolve any issues.
4, For any inquiries or assistance, please contact our 24-hour after-sales service hotline at 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
This outstanding Low Temperature Rise Steam Compressor with Split Base and Speed Regulation incorporates cutting-edge pneumatic technology, seamlessly imported from advanced foreign models and state-of-the-art design software. This ensures users receive the most efficient and optimal selection in record time. Our diverse product range is meticulously categorized into 5 unique series, each expertly crafted to handle a broad flow range from 4 to 250 t/h. Additionally, these remarkable compressors deliver a temperature rise spanning an impressive 4 to 11.2ºC, aligning with the highest standards of performance and reliability.
1. Heat Pump Distillation: Discover exceptional efficiency in heat pump distillation processes, expertly engineered to maximize productivity and sustainability.
2. Waste Heat Recovery: Transform wasted heat into valuable resources with our cutting-edge solutions for waste heat recovery.
3. Environmental Protection Field: Leading the charge in environmental stewardship, we offer advanced solutions for industrial wastewater treatment, lithium battery wastewater management, wastewater recycling, landfill leachate purification, and innovative methods for sodium and potassium separation from incineration fly ash leachate.
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7. Pharmaceutical Industry: Revolutionizing the pharmaceutical production landscape with unrivaled technology for evaporation, concentration, crystallization, and drying in both Chinese and Western medicine manufacturing processes.
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10. Power Industry: Empowering the power sector with sophisticated solutions for the treatment of desulfurized wastewater from power stations, ensuring sustainability and compliance.