| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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MVR, which stands for Mechanical Vapor Recompression, is a groundbreaking energy-saving innovation designed to significantly minimize external energy consumption. This ingenious process achieves remarkable efficiency by repurposing the secondary steam energy it itself creates. The core principle involves the secondary steam generated by an evaporator being skillfully compressed using a high-efficiency steam compressor. This process masterfully transforms electrical energy into thermal energy, resulting in an increase in both pressure and temperature of the secondary steam. The elevated temperature consequently redirects the secondary steam back to the evaporator, where it heats the materials to induce evaporation, effectively recycling the valuable latent heat of vaporization of the secondary steam.
The DM Series Single-Stage Geared Steam Compressor features a meticulously engineered configuration comprising the main compressor body, coupling, gearbox, an advanced lubrication system, motor, electric instrumentation, and an anti-surge control system. This product stands out with its compact structure, offering unparalleled convenience for maintenance, ensuring longevity and optimal performance.
3.3.1 The compressor base is meticulously positioned on the foundation; wedge-shaped shims should be placed under the base for fine-tuning the unit level with precision.
Alternate the two wedge-shaped irons for optimal stability. Once the unit is perfectly leveled, perform spot welding on the wedges at 4~5 strategic points.
Custom manufacture and install the wedge based on specific requirements. Ensure that the contact surfaces are impeccably finished for seamless inclined plane contact.
The load-bearing capacity of each wedge iron must not exceed 40Kg/cm2).
3.3.2 Attain perfect level by using a precision level tool. The axial leveling requirement is 0.05/1000mm, while the horizontal level precision is 0.10/1000mm.
Ensure these specifications are precisely adhered to for optimal performance.
3.3.3 Coupling Alignment Process: Prior to alignment, ensure compliance with these essential prerequisites:
1) Ensure complete power shutdown for safety;
2) Dismantle the coupling protective shield;
3) Disassemble the diaphragm coupling's intermediate section;
4) Verify the motor mounting surface flatness, ensuring it is free from debris, grime, and extraneous materials;
5) Motor bolt holes should exceed bolt dimensions to allow for easy adjustment;
6) Have ample stainless steel gaskets ready to firmly secure under the motor feet. Gaskets must be pristine, avoiding extensions that adjust motor positioning inaccurately;
7) Use a high-precision dial indicator or laser alignment tool (accuracy 0.01mm), sourced by the customer;
8) Secure a bracket to support the dial indicator as depicted in the subsequent illustration;
9) Attach the dial indicator on the wheel hub edge bracket, positioning the probe on the compressor wheel hub's outer periphery;
10) Adjust the surrounding bolts on the motor feet to align the compressor and motor center lines precisely, with a maximum circular deviation of 0.05mm and coupling face of 0.03~0.05mm;
11) Conclusively fix the motor foot bolts, ensuring both circular and face runouts are optimal.;
12) Post motor idle testing, reassemble the coupling intermediate section ensuring smooth operation.
3.3.4 After calibrating leveling and alignment, firmly secure the anchor bolts. Post-operation, loosen and retighten them for reaffirmed stability.
3.3.5 Given the impeller's rapid rotation, any solid or liquid introduction can severely damage the compressor. Ensure that all inlet and outlet pipelines meet rigorous steam corrosion standards.Install solid-liquid separation mechanisms, such as gas scrubbers or sedimentation tees, before straight pipes at the compressor inlet to safeguard against impurities.
3.3.6 Securely install compressor pipes at both inlet and outlet, adhering to PI diagram specifications. Ensure these pipelines are independently supported, avoiding any load on the compressor itself.
3.3.7 Once the main fan and its supportive equipment have been meticulously installed and the concrete foundation has fully cured, it is time to initiate the compressor operation test. This crucial step ensures that the High-Performance Water Vapour Compressor is ready to deliver unparalleled efficiency in extraction processes.
3.3.8 For optimal performance and safety, the electric control cabinet of the compressor should be strategically positioned within a 5-meter range of the compressor itself. The connection from the compressor to this control hub should be expertly installed using threading pipes that run underground, ensuring a seamless and secure setup. After positioning the electric control cabinet, make sure to meticulously connect the wiring terminals within it to the lines at the remote Distributed Control System (DCS), paving the way for smooth and effective operational control.
Nantong Dart-Rich Fan Co., LTD. (formerly known as the State-Owned Nantong Fan Factory) proudly traces its roots back to 1966. In June 2019, a transformative equity structure reform set the stage for a new era. With this evolution, the company embraced a fresh identity as a partnership enterprise. To support our dynamic growth trajectory, Dart-Rich (Hunan) Fan Co., Ltd. was successfully established in December 2020. Our company leveraged cutting-edge German technology in 2004, achieving remarkable advancements in product stability, reliability, high efficiency, low noise, wear resistance, and temperature resistance. As pioneers, we drafted the standard for integral geared assembly type centrifugal steam compressors.
Dart-Rich has proudly earned ISO9001, ISO14001, and ISO45001 certifications, underscoring our commitment to excellence. Our diverse range of products, including steam compressors, fans, and blowers, are integral in industries such as metallurgy, chemical production, power generation, environmental protection, construction materials, light industry, and new energy sectors. Additionally, we offer comprehensive system optimization solutions and maintenance services for energy-efficient wind system renovations.
Dart-Rich consistently champions innovation—be it in management, mechanisms, culture, or technology. We are embarking on a journey to build a digital intelligence ecosystem, foster a culture of striving, and embody the "three wisdoms." Our deep market insights drive organizational evolution, enhance our customer service capabilities, and ensure our rapid and healthy growth.
At the heart of Dart-Rich are our core values: "Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism." We are relentless in our pursuit of elevating enterprise value, creating unparalleled value for our clients, and fostering a culture of shared responsibility, innovation, and collaboration among all stakeholders. Our ultimate ambition is to emerge as the frontrunner in reliable, eco-friendly fluid machinery!
1. Harnessing the power of our state-of-the-art 3D flow semi-open impeller, coupled with an expert aerodynamic and structural design, our compressor boasts an advanced impeller profile. It operates efficiently across a broad spectrum of conditions, achieving an impressive maximum polytropic efficiency of up to 88%, setting standards for excellence.
2. By integrating a vaneless diffuser, our compressor offers an expansive operating range that meets versatile application requirements with ease.
3. The seamless integration of the gearbox and compressor into a compact design underscores our commitment to innovation and efficiency, ensuring your equipment needs are met with minimal space requirements.
4. Our product encompasses a fully integral skid-mounted package, unifying the compressor, gearbox, and motor for ultimate convenience. This thoughtful design ensures that transportation and installation are hassle-free and straightforward.
5. Enjoy the benefits of a high degree of automation, complemented by outstanding reliability, superior efficiency, and energy-saving features. Our product promises effortless operation, allowing you to focus on maximizing productivity.
1. At NANTONG DART-RICH FAN CO.,LTD, we proudly uphold our philosophy of 'intelligent service,' aiming for utmost precision and comprehensive solutions. Our expansive network features 13 strategically positioned marketing service centers across China, complemented by a global sales and service outreach.
2. Our dedicated after-sales team is always ready with passports in hand, ensuring swift responses to any overseas maintenance needs. We are committed to providing 24-hour, non-stop service throughout the duration of your project.
3. '1191' Service Commitment: Witness our unparalleled dedication as we promise to acknowledge on-site issues within just 1 minute, address service requests within 1 hour, deliver a solution in under 9 hours, and dispatch personnel to your location within a single day.
4. For any inquiries, reach out to our after-sales service hotline at 0086-400-625-2668. We are here to assist you.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Immerse yourself in cutting-edge innovation with our High-Performance Water Vapour Compressor, a marvel of engineering by NANTONG DART-RICH FAN CO., LTD. Our product leverages a state-of-the-art pneumatic technology suite, sourced from internationally acclaimed, mature stage models and cutting-edge design software. This ensures not only rapid but also highly precise model configuration, tailored to meet every client's unique requirements. Experience versatility like never before with our compressor, boasting an impressive array of 18 distinct series. It caters to an extensive range of flow rates, from as minimal as 1 t/h to a robust 240 t/h, and efficiently manages temperature elevations from 8ºC to 24ºC. Discover unparalleled efficiency and adaptability in your extraction processes with our world-class solution.
1. Heat Pump Distillation: Our cutting-edge technology optimizes heat pump distillation, ensuring efficient and sustainable operations in diverse environments.
2. Waste Heat Recovery: Harness the power of waste heat with our advanced solutions designed to maximize energy efficiency and minimize environmental impact.
3. Environmental Protection Field: Revolutionizing industrial wastewater management, our compressor excels in lithium battery wastewater treatment, wastewater recycling, landfill leachate treatment, and more, offering unparalleled solutions for sodium and potassium separation in waste incineration fly ash leachate.
4. Lithium-Ion Battery Industry: Seamlessly integrate our technology into various process devices like salt lake lithium extraction, iron phosphate devices, ternary precursor wastewater treatment, lithium battery disassembly wastewater treatment, and nickel battery circulation for superior results.
5. New Energy Industry: Transition to cleaner energy with our expertise in photovoltaic and polycrystalline silicon wastewater treatment, paving the way for a sustainable future.
6. Food & Beverage Industry: Elevate your production processes with our solutions for the concentration and extraction of amino acids (such as alanine), sugar liquid concentration and drying, and beverage jam concentration, ensuring quality and efficiency.
7. Pharmaceutical Industry: Enhance your processes with expert evaporation, concentration, crystallization, and drying capabilities in both Chinese and Western medicine production, ensuring superior quality and efficiency.
8. Chemical Industry: Our solutions are tailored for complex processes including caprolactam polymerization, polylactic acid (PLA) production, nylon 66 manufacturing, and more, ensuring precision in chelating agent evaporation crystallization, mannitol concentration, and beyond.
9. Metallurgical Industry: Experience top-tier efficiency in treating sintering desulfurization wastewater, coking wastewater, vanadium extraction wastewater, and smelting wastewater, setting new standards in metallurgical processing.
10. Power Industry: Elevate your environmental stewardship with our advanced treatment solutions for desulfurized wastewater from power stations, enhancing sustainability and compliance.
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