| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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MVR, an abbreviation for Mechanical Vapor Recompression, is an innovative energy-conserving technology. It significantly cuts down the necessity for external energy by ingeniously reusing the energy from secondary steam it produces. The core principle revolves around the remarkable process where evaporator-generated secondary steam is meticulously compressed using a high-efficiency steam compressor. This transforms electrical energy directly into thermal energy, leading to an increase in both the pressure and temperature of the secondary steam. Consequently, the elevated temperature of the secondary steam enables it to return to the evaporator, effectively heating the materials to induce further evaporation. This process ingeniously recycles the latent heat of vaporization of the secondary steam, optimizing energy use and enhancing operational efficiency.
The DM series Single-stage Geared Steam Compressor is a sophisticated product suite comprising the compressor body, a coupling, a gearbox, a lubrication system, a motor, an electric instrument, and an anti-surge control system. Its design boasts a compact structure, ensuring that maintenance is straightforward and hassle-free. This synergy of components guarantees seamless operation, reliability, and a streamlined maintenance process.
3.3.1 The compressor base is integrally placed on the foundation, put wedge-shaped shim under the base (used to adjust the unit level),
place two wedge-shaped irons alternately, after leveling the unit, and spot weld the wedge-shaped irons for 4~5 points. The wedge shall be
manufactured and installed by the user according to the actual situation, and the contact surface shall be finished (even contact of inclined
plane, and the bearing capacity of wedge iron shall not be greater than 40Kg/cm2).
3.3.2 Use a level to find the level. The leveling requirements of the unit: the axial level of the unit is 0.05/1000mm, and the horizontal
level of the unit is 0.10/1000mm.
3.3.3 Coupling is centered. Before starting alignment, confirm the following requirements:
1) Turn off the main power supply;
2) Remove the coupling shield;
3) Remove the diaphragm coupling intermediate section;
4) Check the flatness of the motor installation plane to ensure that there are no stolen goods, dirt and attachments;
5) The motor bolt hole should be larger than the bolt size, so that the bolt can be loosened to adjust the motor;
6) Prepare enough stainless steel gaskets to cover the foot of the motor, the gaskets should not have attachments and should be flat enough. You cannot use long and thin gaskets to insert between the motor and the base for adjustment;
7) Use a dial indicator or a laser alignment meter with an accuracy of 0.01mm (prepared by the customer himself);
8) Prepare the bracket for supporting the dial indicator as shown in the figure below;
9) The motor wheel hub mounting bracket is used for mounting a dial indicator on the edge of the wheel hub, and placing a dial indicator probe on the outer edge of the compressor wheel hub;
10) By adjusting the adjustment bolts around the motor feet, the compressor and the motor center line are basically on the same line (or according to the corresponding instructions), and the maximum deviation of the outer circle is 0.05mm (the motor shaft center line should be higher than the compressor low-speed shaft center line), coupling end face 0.03~0.05mm;
11) Finally, tighten the motor foot bolts, and review the outer circle runout and end face runout of the coupling;
12) Install the coupling intermediate section after the motor idling test.
3.3.4 After adjusting the "levelness" and alignment of the casing, tighten the anchor bolts. After the mechanical operation (or trial operation), loosen the bolts and tighten them again.
3.3.5 The impeller is a high speed rotating component, and any solid or liquid entering impeller will cause irreversible damage to compressor. Therefore, it is necessary to ensure that the inlet and outlet pipelines connected with compressor are clean and meet the requirements of steam corrosion grade of the system. Pipelines that do not meet this condition must be rectified. It is suggested to add solid liquid separation equipment (gas scrubber or sedimentation tee) before the straight pipe at the compressor inlet.
3.3.6 Install compressor inlet and outlet pipes. Import and export pipelines shall be installed with relevant pipeline accessories according to PI diagram. The pipeline connected to the compressor shall be supported by another bracket, and its weight shall not be supported by the compressor body.
3.3.7 Once the installation of the main fan and its supplementary equipment is complete and the concrete has fully set, you can proceed with a comprehensive compressor operation test. This ensures that every component is correctly aligned and ready for optimal performance.
3.3.8 For seamless integration, the electric control cabinet of the compressor is strategically to be installed within 5 meters of the compressor. The connection from the compressor to the electric control cabinet requires a carefully threaded pipe, routed efficiently underground. Once the electric control cabinet is positioned, ensure the wiring terminals within are meticulously connected to the lines at the remote DCS. This setup guarantees streamlined operational control and enhances system reliability.
Founded in 1966, Nantong Dart-Rich Fan Co., LTD., originally known as State-Owned Nantong Fan Factory, has been a cornerstone of innovation and excellence in the industry. With a strategic equity structure reform completed in June 2019, the company transitioned smoothly into a vibrant partnership enterprise. To accommodate its dynamic growth and ambitious vision, Dart-Rich (Hunan) Fan Co., Ltd. was launched in December 2020. This expansion marks a new chapter, in integrating cutting-edge German technology since 2004. This integration has propelled us to achieve technological marvels in product stability, reliability, efficiency, noise reduction, as well as wear and temperature resistance. Proudly, we are the principal authors of the standards for integral geared assembly type centrifugal steam compressors.
With prestigious ISO9001, ISO14001, and ISO45001 certifications under our belt, Dart-Rich offers a diverse array of high-performance products including steam compressors, fans, and blowers. These are instrumental across a multitude of sectors such as metallurgy, chemical processing, power generation, environmental stewardship, construction materials, light industries, and emerging energy solutions. Additionally, we provide bespoke system optimization strategies and top-tier maintenance services for enhancing the energy efficiency of wind systems.
Dart-Rich relentlessly champions innovation across management, mechanisms, culture, and technology. By spearheading digital intelligence, fostering our 'striver culture,' and embodying the 'three wisdoms,' we have a keen insight into evolving market trends. Our focus on organizational evolution, coupled with an unwavering dedication to elevating customer service capabilities, ensures our swift yet sustainable growth.
Firmly grounded in our core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism,' Dart-Rich is on a mission to amplify enterprise value, deliver unparalleled benefits to our clientele, and forge a landscape of shared responsibility and collective success with all stakeholders. Our commitment is steadfast in leading the domain of dependable green fluid machinery, setting benchmarks for the industry!
1, Experience the power of cutting-edge engineering with our high-efficiency 3D flow semi-open impeller. Precision-crafted with advanced aerodynamic and structural design, this impeller boasts an innovative profile, ensuring a broad spectrum of stable operational conditions. Revel in the excellence of a main machine whose highest polytropic efficiency can soar to an impressive 88%.
2, Embrace versatility with our vaneless diffuser innovation, offering an extensive operating range that adapts seamlessly to your needs.
3, Witness the pinnacle of space-saving ingenuity with our integrated gearbox and compressor, engineered into a compact and streamlined structure.
4, Discover convenience with our product's integral skid-mounted package, meticulously designed to include the compressor, gear box, and motor for effortless transportation and installation.
5, Benefit from a sophisticated level of automation that ensures not only superb reliability and high efficiency but also significant energy savings. Enjoy an intuitive operation that makes excellence easily achievable.
1, We are dedicated to delivering "intelligent service" that is both "more accurate and more comprehensive." Our commitment is demonstrated through the establishment of 13 strategically placed marketing service centers across China, supporting a global sales and service network that ensures our presence and support worldwide.
2, Our dedicated after-sales service personnel are always prepared with passports in hand, ready to swiftly address overseas maintenance tasks. We ensure you receive 24-hour round-the-clock service throughout your project's execution, anywhere around the globe.
3, "1191" Service Commitment: We guarantee immediate feedback to any on-site issues within 1 minute; a prompt response to service requests within 1 hour; detailed solution replies within 9 hours, and expert personnel on-site within 1 day, reflecting our unwavering commitment to service excellence.
4, Reach us anytime at our dedicated after-sales service hotline: 0086-400-625-2668, where our team is ready to assist you with unparalleled support and expertise.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
The complete suite of pneumatic technology integrated into our product is sourced from internationally established models and state-of-the-art design software. This allows us to offer our clients rapid and precise model selection tailored to their needs. Our extensive lineup comprises 18 distinct series, designed to handle a wide range of flow rates from 1 to 240 t/h, with a temperature rise capacity between 8 to 24ºC, ensuring unmatched efficiency and versatility in performance.
1. Heat Pump Distillation: Revolutionize your distillation processes with cutting-edge heat pump technology, engineered for superior efficiency and performance.
2. Waste Heat Recovery: Harness the untapped potential of waste heat to boost your environmental credentials and operational cost-efficiency.
3. Environmental Protection Field: Excel in industrial and environmental sustainability with advanced solutions for industrial wastewater treatment, lithium battery wastewater management, efficient wastewater recycling, landfill leachate treatment, and separating sodium and potassium from waste incineration fly ash.
4. Lithium-Ion Battery Industry: Elevate your operations with state-of-the-art processes including salt lake lithium extraction, iron phosphate processing, ternary precursor wastewater treatment, lithium battery disassembly wastewater management, and efficient nickel battery recycling strategies.
5. New Energy Industry: Step into the future of energy with our pioneering solutions for photovoltaic wastewater treatment and polycrystalline silicon wastewater management.
6. Food & Beverage Industry: Enhance your production quality with specialized concentration and extraction techniques for amino acids like alanine, along with sugar liquid concentration and beverage jam refinement.
7. Pharmaceutical Industry: Drive innovation in medicine production with optimized evaporation, concentration, crystallization, and drying processes tailored for both Chinese and Western pharmaceuticals.
8. Chemical Industry: Transform your chemical processes with superior polymerization devices for caprolactam, polylactic acid (PLA), and nylon 66, alongside advanced chelating agent evaporation crystallization, mannitol concentration, and the purification of fragrances and chemical raw materials.
9. Metallurgical Industry: Optimize wastewater management solutions for sintering desulfurization, coking, vanadium extraction, smelting, and much more, ensuring compliance and sustainability.
10. Power Industry: Lead the way in power generation efficiency with cutting-edge solutions for the treatment of desulfurized wastewater from power stations.
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