| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Introducing the innovative Heat Pump Distillation process, a cutting-edge technique that elevates the efficiency of steam utilization. By leveraging external power, this process pressurizes and elevates the steam at the tower's apex to a superior grade, transforming it into a formidable reboiler heat source at the tower's base. This remarkable system ingeniously harnesses the latent heat of the steam at the top, optimizing energy recovery and enhancing overall system efficiency.
Direct Compression Heat Pump Distillation redefines the use of vapor phase at the tower's pinnacle. This sophisticated approach employs an external steam compressor to elevate the energy level of the vapor phase, thus transforming it into a high-temperature heat source ideal for the tower's base reboiler. As illustrated in the accompanying figure, this method is particularly advantageous for separation systems characterized by minimal temperature differentials and boiling points that are closely aligned between the tower top and bottom.
Our state-of-the-art Centrifugal Compressor for Heat Pump Distillation is engineered with precision and includes an array of components such as the compressor body, coupling, gearbox, lubrication system, motor, electric instruments, and an advanced anti-surge control system. Its compact structure ensures ease of maintenance while delivering robust performance, making it a cornerstone of efficient distillation processes.
Embrace the future with compressors that revolutionize energy efficiency by eliminating the need for external heat sources and cooling water systems, paving the way for sustainable and environmentally friendly industrial operations!
3.3.1 Begin by placing the compressor base securely on the foundation. Enhance stability and precision by positioning wedge-shaped shims beneath the base to achieve an optimal level alignment.
Alternate the placement of these wedge-shaped irons carefully. Once the unit is perfectly leveled, ensure robustness by spot welding the wedges at 4 to 5 strategic points.
Craft and install the wedge based on your specific requirements, ensuring the contact surface is meticulously finished for even interaction between inclined planes.
The wedge iron must be designed to bear a load not exceeding 40Kg/cm², guaranteeing structural integrity.2).
3.3.2 Employ a level to ascertain precision. The unit's axial level should be 0.05 per 1000mm, complemented by a horizontal level precision of 0.10 per 1000mm for flawless performance.
level of the unit is 0.10/1000mm.
3.3.3 Achieve perfect alignment for coupling. Before initiating alignment, ensure you meet these essential prerequisites:
1) Deactivate the main power supply to ensure safety;
2) Carefully remove the coupling shield for unobstructed access;
3) Detach the diaphragm coupling's intermediate section for ease of alignment;
4) Verify the motor installation plane is impeccably smooth, free from debris, and contaminants;
5) Ensure the motor bolt hole is slightly larger than the bolt, allowing for ease in loosening and adjustment;
6) Stock up on stainless steel gaskets, ensuring they are pristine, flat, and devoid of attachments. Avoid using long, thin gaskets for precise adjustments;
7) Utilize a highly accurate dial indicator or laser alignment meter, boasting an accuracy of 0.01mm, sourced by the customer;
8) Prepare a sturdy bracket to support the dial indicator, as depicted in the illustration below;
9) Attach the motor wheel hub mounting bracket to place a dial indicator on the wheel hub's edge, facilitating accurate measurement;
10) By finely tuning the adjustment bolts near the motor feet, align the compressor and motor center lines precisely, maintaining a maximum outer circle deviation of 0.05mm. Ensure the motor shaft center line remains slightly elevated compared to the compressor's low-speed shaft center line, with a coupling end face tolerance of 0.03 to 0.05mm;
11) Securely fasten the motor foot bolts, conducting a thorough review of the coupling's outer circle and end face runouts;;
12) Following a successful motor idling test, reinstall the coupling's intermediate section.
3.3.4 Upon achieving precise 'levelness' and alignment of the casing, tighten the anchor bolts with care. After the mechanical trial or operational run, loosen and retighten to ensure enduring stability.
3.3.5 The impeller, a high-speed marvel, demands protection from any solid or liquid intrusion to prevent catastrophic damage. Ensure the compressor's connected inlet and outlet pipelines are pristine and compliant with the system's steam corrosion grade. Address any discrepancies promptly.Consider the strategic addition of solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, before the compressor inlet's straight pipe for enhanced safety and efficiency.
3.3.6 Proceed with the installation of compressor inlet and outlet pipes. Adorn these pipelines with designated accessories in alignment with the PI diagram. Ensure the pipeline's weight is independently supported by another bracket rather than the compressor body, maintaining structural integrity.
3.3.7 After the primary fan and its associated equipment are meticulously installed and the concrete base has achieved complete solidity, you can proceed with the compressor operation test. This crucial step ensures that everything is perfectly aligned for optimal performance.
3.3.8 For seamless integration, the electric control cabinet of the compressor must be situated within a convenient 5-meter radius of the compressor itself. Utilize threading pipes to connect the wiring from the compressor to the control cabinet, ensuring the pathway runs underground for enhanced safety and aesthetics. Once the electric control cabinet is securely positioned, make sure to meticulously connect the wiring terminals in the cabinet to the lines at the remote DCS, establishing a flawless communication network.
Nantong Dart-Rich Fan Co., LTD., originally known as the State-Owned Nantong Fan Factory, boasts a rich legacy since its inception in 1966. A pivotal transformation occurred in June 2019 with an equity structure reform. The company transitioned into a dynamic partnership enterprise, propelling the company towards rapid growth and innovation. In response to this expansion, Dart-Rich (Hunan) Fan Co., Ltd. was founded in December 2020. The organization embraced cutting-edge German technology in 2004, achieving remarkable advancements in product reliability, efficiency, noise reduction, and resistance to wear and temperature. As the primary architect of standards for integral geared assembly type centrifugal steam compressors, we have set benchmarks in the industry.
Achieving ISO9001, ISO14001, and ISO45001 certifications, Dart-Rich’s product line boasts steam compressors, fans, and blowers. These products are indispensable across industries like metallurgy, chemical processing, power generation, environmental conservation, construction, light manufacturing, and renewable energy. Our expertise also extends to system optimization solutions and maintenance services, facilitating energy-efficient wind system renovations.
Dart-Rich is committed to pioneering management, mechanism, cultural, and technological innovations. Emphasizing digital intelligence, a dedicated culture, and the 'three wisdom,' the company deeply understands market trends, fosters organizational growth, enhances customer service capabilities, and ensures sustainable and robust development.
Guided by core principles of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism,' Dart-Rich is relentless in enhancing enterprise value. Our mission is to maximize value for our customers and foster shared responsibility, innovation, and mutual prosperity among all stakeholders, aspiring to lead the field of reliable green fluid machinery!
1. Our cutting-edge Split Base Watervapour Compressor for Efficient Heat Pump Distillation boasts a high-efficient 3D flow semi-open impeller. With its advanced professional aerodynamic and structural design, this impeller profile offers not only innovation but also a vast range of stable operating conditions. It achieves an impressive peak polytropic efficiency of up to 88%, setting a benchmark in performance.
2. By integrating a vaneless diffuser into the design, our product ensures a remarkably wide operating range, enhancing the versatility and adaptability of operations across various applications.
3. Designed with compact efficiency in mind, the gearbox and compressor are seamlessly integrated into a unified, streamlined structure, maximizing space and functionality.
4. This product features an integral skid-mounted package, meticulously assembled with the compressor, gearbox, and motor. This thoughtful design facilitates effortless transportation and installation, delivering convenience and saving time.
5. Emphasizing user-friendly operation, this product boasts a high degree of automation, coupled with exceptional reliability. It ensures high efficiency and energy conservation, making it an ideal choice for those seeking easy operation without compromising performance.
1, We adhere to our philosophy of 'intelligent service' with a strong focus on achieving both precision and comprehensiveness. To support this vision, we have established 13 marketing service centers across China, alongside a robust sales and service network that spans the entire globe.
2, Every member of our after-sales service team is equipped with passports, ensuring they are always ready to tackle international maintenance tasks swiftly. We are committed to providing you with seamless 24-hour service throughout the duration of your project, ensuring your needs are met with utmost priority.
3, '1191' Service Commitment: Experience unmatched service efficiency with our promise to provide feedback on on-site issues within just 1 minute; attend to service requests within 1 hour; deliver a comprehensive solution within 9 hours; and have our personnel arrive on-site within a single day.
4, For immediate assistance, reach out to our after-sales service hotline at: 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Our Split Base Watervapour Compressor for Efficient Heat Pump Distillation embodies cutting-edge pneumatic technology, sourced from globally recognized mature-stage models and sophisticated design software. This advanced approach ensures that we offer our clients rapid and superior model selection. Our impressive lineup of products is diversified into 18 distinct series, expertly catering to a wide range of requirements with an applicable flow rate spanning from 1 to 240 t/h. Furthermore, they boast an efficient temperature rise capacity of 8 to 24ºC, making them an ideal choice for various applications.
1. Heat Pump Distillation: Our Split Base Watervapour Compressor is designed to optimize heat pump distillation processes, ensuring maximum efficiency and energy savings.
2. Waste Heat Recovery: Experience the benefits of recycling waste heat with our cutting-edge compressor, designed to reduce energy consumption and enhance sustainability.
3. Environmental Protection Field: Revolutionizing industrial wastewater treatment, lithium battery wastewater management, and wastewater recycling. Our technology excels in landfill leachate treatment and the intricate separation of sodium and potassium in waste incineration fly ash leachates.
4. Lithium-Ion Battery Industry: From salt lake lithium extraction to iron phosphate devices, our solution handles complex processes like ternary precursor wastewater treatment and facilitates lithium battery disassembly wastewater management, as well as nickel battery circulation.
5. New Energy Industry: Specifically engineered for the treatment of photovoltaic wastewater and polycrystalline silicon wastewater, our product addresses the unique challenges of the new energy sector.
6. Food & Beverage Industry: Perfect for the concentration and extraction of amino acids, such as alanine, our compressor also excels in drying sugar liquids and concentrating beverage jams to boost production efficiency.
7. Pharmaceutical Industry: Essential for evaporation, concentration, crystallization, and drying processes in the production of both Chinese and Western medicines. Enhancing pharmaceutical manufacturing with precision and reliability.
8. Chemical Industry: Our versatile solution supports caprolactam polymerization devices, polylactic acid (PLA) production, nylon 66 production, and chelating agent evaporation crystallization. It also facilitates mannitol concentration, anhydrous sodium sulfate evaporation, fragrance purification, and the production of chemical raw materials.
9. Metallurgical Industry: Specialized in treating sintering desulfurization wastewater, coking wastewater, and vanadium extraction wastewater, our compressor ensures efficient management of smelting wastewater and similar industrial challenges.
10. Power Industry: Expertly designed for the treatment of desulfurized wastewater from power stations, optimizing processes for peak performance and environmental compliance.
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