| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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MVR, an abbreviation for Mechanical Vapor Recompression, stands as a pinnacle of energy-conserving technology. It significantly curtails the need for external energy by ingeniously repurposing the secondary steam energy it creates. The core principle revolves around the secondary steam produced by the evaporator—this is expertly compressed using a steam compressor boasting high energy efficiency, transforming electrical energy into thermal energy. This process elevates the pressure and temperature of the secondary steam. Consequently, the increased temperature returns the secondary steam to the evaporator. Here, it actively warms the materials, inducing evaporation and promoting the recycling of latent heat from the vaporization of the secondary steam. This cycle not only enhances energy efficiency but also fosters a sustainable approach to managing thermal energy.
The DM series Single-stage Geared Steam Compressor is a marvel of engineering, featuring a meticulously designed compressor body, a robust coupling, a sophisticated gearbox, an efficient lubrication system, a powerful motor, an advanced electric instrument setup, and a cutting-edge anti-surge control system. Its design is characterized by a compact structure, ensuring it is not only space-efficient but also incredibly easy to maintain. This combination of features ensures reliable performance, making it an ideal choice for those seeking high-performance steam compression solutions.
3.3.1 Begin by placing the compressor base seamlessly onto its foundation. Insert wedge-shaped shims beneath the base to achieve precise leveling of the unit. This strategic placement ensures the compressor's optimal performance and stability.
Arrange two wedge-shaped irons alternately. Once the unit is perfectly leveled, secure the stability by spot welding the wedges at 4-5 crucial points. This setup is essential for maintaining the compressor's alignment and security.
Each wedge must be custom-built and installed by the user to fit the specific conditions on-site, ensuring that the contact surfaces are finely finished for even contact of the inclined plane.
Importantly, the load-bearing capacity of the wedge iron should be carefully monitored, not exceeding 40Kg/cm2).
3.3.2 Utilizing a high-precision level tool is crucial to achieve accurate leveling. The unit's axial level requirement is an impressive 0.05/1000mm, while the horizontal level must be maintained at 0.10/1000mm.
Such meticulous standards ensure the longevity and efficiency of the compressor.
3.3.3 When centering the coupling, ensure to adhere to the following preparatory steps:
1) Commence by switching off the main power supply to guarantee safety during the alignment process.
2) Carefully remove the coupling shield, giving unobstructed access for alignment.
3) Detach the diaphragm coupling's intermediate section to facilitate precise adjustments.
4) Examine the motor installation plane to confirm it's free from any debris or foreign material, ensuring a flawless fit.
5) Note that the motor bolt holes are designed larger than the bolts to allow easy loosening for motor adjustments.
6) Gather sufficient stainless steel gaskets to support the motor's base. Ensure they are pristine and flat without any attachments. Avoid using elongated gaskets for adjustments.
7) Employ a dial indicator or a laser alignment meter with precision up to 0.01mm, a critical tool to be provided by the customer.
8) Have a stable bracket ready to support the dial indicator, as demonstrated in the accompanying illustration.
9) The motor wheel hub mounting bracket is essential for mounting a dial indicator on the hub's edge, with the probe positioned on the compressor wheel hub's outer edge for accurate measurements.
10) Adjust the bolts around the motor feet delicately, aligning the compressor and motor center lines to the same plane, allowing a maximum deviation of 0.05mm, with the motor shaft center line slightly elevated above the compressor's low-speed shaft center line. Keep the coupling end face within 0.03~0.05mm.
11) Conclude with tightening the motor foot bolts, then meticulously recheck the outer circle runout and the end face runout of the coupling to ensure everything is secured.;
12) Complete the procedure by reinstalling the coupling's intermediate section after successfully conducting a motor idling test.
3.3.4 Post adjustment of the casing's 'levelness' and alignment, proceed to tighten the anchor bolts. Following the mechanical operation or trial run, it's crucial to loosen and retighten the bolts to confirm stability.
3.3.5 The impeller, a high-speed rotating component, demands stringent protection from any solid or liquid intrusion, which could inflict irreversible damage. Ensure that all connected inlet and outlet pipelines to the compressor are immaculate and comply with the system's steam corrosion standards. Rectify any pipeline that falls short of these criteria.Adding solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, before the compressor inlet's straight pipe is highly advisable for optimal performance.
3.3.6 Proceed with the installation of compressor inlet and outlet pipes. Adhere to the PI diagram for guidance on installing relevant pipeline accessories. Remember, the pipeline must be supported by an independent bracket to avoid imposing its weight on the compressor body.
3.3.7 Once the main fan along with its supplementary equipment has been meticulously installed and the concrete base has fully solidified, you are ready to proceed with the compressor operation test. This crucial step ensures the seamless performance of your cutting-edge Next-Gen Watervapour Compressor for Efficient Wastewater Treatment Systems, a product proudly crafted by NANTONG DART-RICH FAN CO., LTD.
3.3.8 To ensure optimal functionality, the electric control cabinet of the compressor should be strategically positioned within a 5-meter radius of the compressor itself. The wiring journey from the compressor to the electric control cabinet is elegantly accomplished using a threading pipe, carefully laid underground. Once the electric control cabinet graces its designated spot, proceed to connect the wiring terminals within the cabinet to the lines at the remote DCS, ensuring a seamless and efficient operation of your state-of-the-art wastewater solution.
Nantong Dart-Rich Fan Co., LTD. has an illustrious history that began in 1966, originally known as State-Owned Nantong Fan Factory. In a strategic move to foster greater growth and innovation, the company underwent a significant equity structure reform in June 2019. This transformation marked the transition of the company into an ambitious partnership enterprise. Embracing rapid development, Dart-Rich expanded its horizons with the inception of Dart-Rich (Hunan) Fan Co., Ltd. in December 2020. Demonstrating a commitment to excellence, the company strategically imported cutting-edge German technology in 2004. This pivotal decision led to revolutionary advancements in product stability, reliability, efficiency, noise reduction, wear resistance, and temperature resilience. As a pioneer, Dart-Rich is the principal architect in drafting standards for integral geared assembly type centrifugal steam compressors.
Proudly bearing ISO9001, ISO14001, and ISO45001 certifications, Dart-Rich's high-performance products, including steam compressors, fans, and blowers, are integral to industries such as metallurgy, chemical, electric power, environmental protection, building materials, light industry, and new energy. Furthermore, we offer bespoke system optimization solutions and comprehensive maintenance services for energy-efficient wind systems.
Dart-Rich relentlessly pursues innovation—be it in management, mechanisms, culture, or technology. Our journey includes the development of digital intelligence, a vibrant striver culture, and the 'three wisdom' approach, which ensures profound market engagement, organizational evolution, enhanced customer service capabilities, and sustainable growth.
Guided by our core values of 'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism', Dart-Rich is devoted to maximizing enterprise value, creating exceptional value for customers, and fostering a shared vision of responsibility, creation, and collaboration with all stakeholders. We are resolute in our mission to lead as the foremost provider of reliable green fluid machinery!
1, Experience unparalleled performance with our high-efficient 3D flow semi-open impeller! It boasts a state-of-the-art aerodynamic and structural design, pioneering an advanced impeller profile. This allows our blower to offer an impressive array of stable operating conditions. The pinnacle of polytropic efficiency for the main machine can soar up to a remarkable 88%!
2, Embrace versatility with our vaneless diffuser, which ensures a wide and flexible operating range, adapting seamlessly to varying demands.
3, Discover the elegance of engineering with our integrated gearbox and compressor, which are meticulously crafted into a compact structure, maximizing space efficiency.
4, Convenience meets innovation with our integral skid-mounted package. This all-in-one solution, comprising the compressor, gearbox, and motor, simplifies transportation and installation, offering a hassle-free setup.
5, Elevate your operations with our product's high degree of automation. Enjoy unmatched reliability, superior efficiency, and energy savings, all while benefiting from user-friendly operation.
1, Our unwavering commitment to 'intelligent service' embodies the essence of ultimate precision and comprehensive support. We proudly operate 13 state-of-the-art marketing service centres across China, complemented by an expansive global sales and service network, ensuring you receive unparalleled assistance, wherever you are.
2, Our dedicated after-sales service team is equipped with passports to swiftly address overseas maintenance tasks. We promise to provide 24-hour, round-the-clock support throughout your project, ensuring peace of mind and seamless operations.
3, "1191" Service Commitment: Experience our exceptional service pledge with immediate action and swift results. We promise to feedback on-site issues within just 1 minute, respond to service requests within 1 hour, deliver a solution within 9 hours, and dispatch personnel to your location within 1 day.
4, For any after-sales inquiries or support, reach out to our dedicated hotline at 0086-400-625-2668. Our team is ready to assist you with any needs.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
The comprehensive pneumatic technology incorporated into our Next-Gen Watervapour Compressor is derived from advanced international models and sophisticated design software. This empowers us to offer clients rapid and precise model selection tailored to their needs. With an impressive 18 series lineup, these products efficiently handle flow rates ranging from 1 to 240 t/h, while adeptly managing temperature increases between 8 to 24ºC, ensuring optimal performance for wastewater treatment systems.
1. Heat Pump Distillation: Harness the power of cutting-edge heat pump technology to achieve unparalleled efficiency in distillation processes.
2. Waste Heat Recovery: Revolutionize your operations by reclaiming and repurposing waste heat, thereby enhancing energy efficiency and reducing costs.
3. Environmental Protection Field: Our Next-Gen Watervapour Compressor excels in crucial sectors such as industrial wastewater treatment, lithium battery wastewater purification, comprehensive wastewater recycling, landfill leachate treatment, and the advanced separation of sodium and potassium in waste incineration fly ash leachate, among other environmentally critical processes.
4. Lithium-Ion Battery Industry: Optimize lithium-ion battery manufacturing with solutions including salt lake lithium extraction, iron phosphate processing, ternary precursor wastewater management, lithium battery disassembly wastewater treatment, and nickel battery recycling innovations.
5. New Energy Industry: Propel your operations into the future with our specialized solutions for photovoltaic wastewater treatment and polycrystalline silicon wastewater management, ensuring sustainability in the new energy landscape.
6. Food & Beverage Industry: Elevate production with our technology that enhances the concentration and extraction of amino acids like alanine, sugar liquid concentration and drying, and the refinement of beverage jams, ensuring quality and efficiency.
7. Pharmaceutical Industry: Experience superior evaporation, concentration, crystallization, and drying processes in the production of both Chinese and Western pharmaceuticals, advancing the frontier of medicinal manufacturing.
8. Chemical Industry: Transform chemical manufacturing with state-of-the-art solutions for caprolactam polymerization, polylactic acid PLA production, nylon 66 device operations, chelating agent evaporation and crystallization, mannitol concentration, anhydrous sodium sulfate evaporation crystallization, organic matter concentration crystallization, fragrance purification, and an array of chemical raw material productions.
9. Metallurgical Industry: Enhance metallurgical operations with our sophisticated treatments for sintering desulfurization wastewater, coking wastewater, vanadium extraction wastewater, and smelting wastewater processing.
10. Power Industry: Optimize power station operations with our advanced solutions for treating desulfurized wastewater, ensuring cleaner and more sustainable energy production.
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