| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Discover the remarkable process of heat pump distillation! This innovative method involves elevating the pressure and temperature of steam at the tower's summit using external power. This steam is then channeled to the tower's base, acting as a reboiler heat source. Ingeniously, it recycles the latent heat of steam at the top, ensuring energy efficiency and sustainability.
Unveil the power of direct compression heat pump distillation! This cutting-edge method utilizes the vapor phase at the tower's apex as the working fluid, elevating its energy level with an external steam compressor. This process transforms it into a high-temperature heat source for the reboiler at the tower's base. Perfect for systems with minimal temperature differences and closely related boiling points at the top and base of the tower, as illustrated in the figure.
Experience the efficiency of centrifugal compressors in heat pump distillation! These compressors comprise a robust body, coupling, gearbox, lubrication system, motor, electric instruments, and an anti-surge control system. Their compact design ensures ease of maintenance and remarkable performance.
Revolutionize your processes with compressors that eliminate the need for external heat sources and cooling water!
3.3.1 Begin by ensuring the compressor base is securely and integrally placed on its foundation. Place wedge-shaped shims under the base for optimal level adjustment.
Strategically alternate two wedge-shaped irons beneath the unit. Once leveling is achieved, secure them with spot welds at 4 to 5 key points. The user should craft and install these wedges tailored to the specific scenario.
The contact surfaces of these wedges must be perfectly finished to ensure even and precise contact of the inclined planes.
The wedge iron must not bear loads exceeding 40Kg per square centimeter.2).
3.3.2 Utilize a precision level to ensure the unit's alignment. The axial alignment should be maintained at 0.05 per 1000mm, with the horizontal alignment at 0.10 per 1000mm.
Achieving these precise measurements ensures the compressor functions optimally and efficiently.
3.3.3 Center the coupling with meticulous care. Before initiating the alignment process, verify these essential prerequisites:
1) Ensure the main power supply is completely turned off to guarantee safety.
2) Remove the coupling shield to access necessary components for alignment.
3) Carefully detach the diaphragm coupling's intermediate section.
4) Inspect the motor installation plane for flatness, ensuring it's free from debris, dirt, or any unwanted attachments.
5) Make sure the motor's bolt holes exceed the bolt size, allowing looseness for optimal motor adjustment.
6) Have an ample supply of stainless steel gaskets ready to secure under the motor feet. These gaskets should be clean and uniformly flat, avoiding long and thin gaskets for adjustments.
7) Employ a high-precision dial indicator or laser alignment meter with an accuracy of 0.01mm, ensuring customer preparation.
8) Prepare a sturdy bracket for supporting the dial indicator as depicted below.
9) Utilize a motor wheel hub mounting bracket to position the dial indicator on the hub's edge, allowing the probe to make contact with the outer edge of the compressor wheel hub.
10) Adjust the motor feet's bolts to align the compressor and motor center lines, aiming for a maximum outer circle deviation of 0.05mm, with the motor shaft center line slightly elevated over the compressor's low-speed shaft center line, and coupling end face between 0.03~0.05mm.
11) Conclude by tightening the motor foot bolts and ensuring the outer circle and end face runouts of the coupling are reviewed and precise.;
12) Post motor idling tests, reinstall the coupling's intermediate section for continued operation.
3.3.4 Post adjustment of the casing's levelness and alignment, secure the anchor bolts. After machine operation or trial, release and retighten them for optimal security.
3.3.5 The impeller is a high-speed component; intrusion by any solid or liquid can cause irreversible damage. Ensure inlet and outlet pipelines connected to the compressor are clean and adhere to the system's steam corrosion specifications. Pipelines failing to meet these standards must be modified.Implementing solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, before the compressor inlet is highly recommended to safeguard system integrity.
3.3.6 Connect the compressor's inlet and outlet pipes following the PI diagram. Import and export pipelines should include relevant accessories, with separate support brackets to avoid burdening the compressor body with additional weight.
3.3.7 Once the main fan and all its supporting equipment have been installed and the concrete foundation is fully set, the innovative steam compressor is ready for its operation test. This ensures optimal functionality and performance.
3.3.8 For seamless integration, the electric control cabinet of the compressor should be strategically positioned within a 5-meter radius of the unit. Use a threading pipe to connect the wiring from the compressor to the cabinet, ideally routed underground for protection and aesthetics. Once the cabinet is securely in place, ensure the wiring terminals within it are meticulously connected to the remote DCS, guaranteeing a smooth and efficient control interface.
Nantong Dart-Rich Fan Co., LTD. traces its origins back to the former State-Owned Nantong Fan Factory, founded in 1966. A pivotal transformation occurred in June 2019 with a comprehensive equity structure reform. Subsequently, the company transitioned into a dynamic partnership enterprise. To accommodate the fast-paced advancement of the company, Dart-Rich (Hunan) Fan Co., Ltd. was launched in December 2020, marking a new chapter in our growth story. In 2004, the company embraced cutting-edge German technology, achieving remarkable technological advancements in product stability, reliability, efficiency, noise reduction, wear resistance, and temperature endurance. As the primary architect of the standard for integral geared assembly type centrifugal steam compressors, we set new industry benchmarks.
Dart-Rich proudly holds ISO9001, ISO14001, and ISO45001 certifications. Our flagship products, including steam compressors, fans, and blowers, serve a spectrum of industries such as metallurgy, chemicals, power generation, environmental protection, construction materials, light industry, and emerging energy sectors. We also deliver comprehensive system optimization and maintenance solutions tailored for energy-efficient upgrades in wind systems.
With an unwavering commitment to innovation in management, mechanisms, culture, and technology, Dart-Rich is at the forefront of digital intelligence, cultural resilience, and the 'three wisdoms' philosophy. Our insightful market strategies drive organizational expansion, elevate customer service capabilities, and foster rapid, sustainable growth.
Guided by the core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism,' Dart-Rich is committed to enhancing enterprise value, maximizing customer benefits, and promoting shared responsibility and prosperity among all stakeholders. We are steadfast in our mission to become the leading authority in reliable, green fluid machinery!
1. Experience cutting-edge efficiency with our high-performance 3D flow semi-open impeller. Engineered with a professional aerodynamic and structural design, this advanced impeller profile ensures the blower operates smoothly across a diverse range of conditions. Achieve remarkable results with the main machine's polytropic efficiency reaching an impressive 88%.
2. Enjoy the benefits of a broad operating range thanks to our innovative vaneless diffuser, expertly designed for optimal performance.
3. Discover unparalleled compactness and efficiency with our integrated gearbox and compressor design, which maximizes space without compromising on functionality.
4. Experience the ease and convenience of our integral skid-mounted package. This all-in-one solution combines the compressor, gearbox, and motor, ensuring effortless transportation and straightforward installation.
5. Benefit from a high degree of automation, delivering exceptional reliability and efficiency that saves energy. Enjoy easy operation with our user-friendly system, designed to meet the demands of modern industry.
1, We proudly embrace our mantra of "intelligent service," striving for service that is not just accurate but also comprehensive. With 13 strategically located marketing service centers across China and a global sales and service network, we ensure seamless support worldwide.
2, Our dedicated after-sales service team is always ready to spring into action, armed with passports to promptly handle overseas maintenance requests. We are committed to delivering 24-hour, round-the-clock service throughout your project's duration.
3, "1191" Service Commitment: Experience unparalleled responsiveness with our promise to address on-site issues in just 1 minute, meet service demands within 1 hour, deliver solutions in 9 hours, and dispatch personnel to your location within a day.
4, Should you need assistance, our dedicated after-sales service hotline is available at 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Our Innovative Steam Compressor with Guide Vane Adjustment for Distillation boasts a performance range that is unparalleled in the industry. Leveraging a cutting-edge pneumatic technology suite, meticulously imported from advanced international models and design software, we deliver swift and precise model selection to meet each client's unique needs. Distinctively categorized into 18 robust series, our compressors operate efficiently across a versatile flow rate spectrum of 1-240 t/h and achieve a temperature rise ranging from 8-24ºC. Experience unparalleled efficiency and adaptability with our state-of-the-art solutions.
1, Heat Pump Distillation: Harness the power of our advanced steam compressor for efficient heat pump distillation processes, ensuring optimal energy utilization and superior performance.
2, Waste Heat Recovery: Revolutionize your operations with our steam compressor, expertly engineered for maximizing waste heat recovery, turning excess heat into a valuable resource.
3, Environmental Protection Field: Experience unparalleled efficiency in environmental protection applications with our steam compressor, specifically designed for industrial wastewater treatment, lithium battery wastewater treatment, and wastewater recycling. Perfectly suited for landfill leachate treatment and the meticulous separation of sodium and potassium in waste incineration fly ash leachate.
4, Lithium-Ion Battery Industry: Elevate your lithium-ion battery production with our state-of-the-art steam compressor, ideal for various processes including salt lake lithium extraction, iron phosphate device operation, ternary precursor wastewater treatment, lithium battery disassembly wastewater treatment, and nickel battery recycling.
5, New Energy Industry: Propel your new energy initiatives forward with our innovative steam compressor, a perfect fit for photovoltaic and polycrystalline silicon wastewater treatment, ensuring sustainability and efficiency.
6, Food & Beverage Industry: Transform your food and beverage processes with our steam compressor, expertly suited for the concentration and extraction of amino acids like alanine, sugar liquid concentration and drying, and beverage jam concentration, enhancing product quality and consistency.
7, Pharmaceutical Industry: Our steam compressor is a cornerstone in pharmaceutical production, facilitating evaporation, concentration, crystallization, and drying processes in both Chinese and Western medicine manufacturing with precision and reliability.
8, Chemical Industry: Advance your chemical operations with our steam compressor, ideal for caprolactam process polymerization, polylactic acid (PLA) device applications, nylon 66 production, chelating agent evaporation crystallization, mannitol concentration, anhydrous sodium sulfate evaporation crystallization, organic matter concentration and crystallization, fragrance purification, and chemical raw material production.
9, Metallurgical Industry: Optimize metallurgical processes with our steam compressor, effectively handling the treatment of sintering desulfurization wastewater, coking wastewater, vanadium extraction wastewater, and smelting wastewater, to enhance environmental compliance and operational efficiency.
10, Power Industry: Achieve superior results in the power industry with our steam compressor, expertly designed for the treatment of desulfurized wastewater from power stations, ensuring cleaner and more efficient operations.
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