High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane

Product Details
Customization: Available
After-sales Service: Yes
Warranty: 1 Year
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  • High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane
  • High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane
  • High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane
  • High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane
  • High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane
  • High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane
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  • Overview
  • Product Description
  • Installation Instructions
  • Company Profile
  • Our Advantages
  • After Sales Service
  • FAQ
  • Performance Range
  • Application Areas
Overview

Basic Info.

Mute
Not Mute
Impeller
Closed
Cooling System
Water Cooling
Lubrication Style
Lubricated
Material
Stainless Steel
Type
Horizontally Split
Base
Overall Base, Split Base
Adjustment
Guide Vane Adjustment, Speed Regulation
Motor Type
Power Frequency, Frequency Conversion
Moter Speed
/
Transport Package
Wooden Crate Packing, Iron Box Packaging
Trademark
DART-RICH
Origin
Nantong City, Jiangsu Province, China
Production Capacity
800 Units/Year

Product Description

Product Description

MVR, which stands for Mechanical Vapor Recompression, represents an innovative and energy-efficient technology designed to dramatically decrease the reliance on external energy sources. This is achieved through the ingenious reutilization of the secondary steam energy it generates. The core principle involves the secondary steam produced by the evaporator being expertly compressed using a high-efficiency steam compressor. This process transforms electrical energy into thermal energy, thus increasing the pressure and temperature of the secondary steam. Subsequently, this heightened temperature returns the secondary steam to the evaporator, where it effectively heats the materials, prompting further evaporation. This cycle ingeniously facilitates the recycling of the latent heat of vaporization of the secondary steam, optimizing energy use and enhancing overall efficiency.
The DML series, renowned for its low temperature rise steam compressors, is intricately engineered with a sophisticated assembly. This includes a compressor body, encompassing key components such as the volute, impeller, main shaft, bearing housing, and seal. Additionally, it is equipped with a coupling, motor, and electric instruments, all seamlessly integrated to ensure superior performance and reliability.
High Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable Vane

High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane
Installation Instructions

3.3.1 The compressor base is integrally placed on the foundation, put wedge-shaped shim under the base (used to adjust the unit level),
place two wedge-shaped irons alternately, after leveling the unit, and spot weld the wedge-shaped irons for 4~5 points. The wedge shall be
manufactured and installed by the user according to the actual situation, and the contact surface shall be finished (even contact of inclined
plane, and the bearing capacity of wedge iron shall not be greater than 40Kg/cm
2).
3.3.2 Use a level to find the level. The leveling requirements of the unit: the axial level of the unit is 0.05/1000mm, and the horizontal
level of the unit is 0.10/1000mm.

3.3.3 Coupling is centered. Before starting alignment, confirm the following requirements:
1) Turn off the main power supply;
2) Remove the coupling shield;
3) Remove the diaphragm coupling intermediate section;
4) Check the flatness of the motor installation plane to ensure that there are no stolen goods, dirt and attachments;
5) The motor bolt hole should be larger than the bolt size, so that the bolt can be loosened to adjust the motor;
6) Prepare enough stainless steel gaskets to cover the foot of the motor, the gaskets should not have attachments and should be flat enough. You cannot use long and thin gaskets to insert between the motor and the base for adjustment;
7) Use a dial indicator or a laser alignment meter with an accuracy of 0.01mm (prepared by the customer himself);
8) Prepare the bracket for supporting the dial indicator as shown in the figure below;

High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane
9) The motor wheel hub mounting bracket is used for mounting a dial indicator on the edge of the wheel hub, and placing a dial indicator probe on the outer edge of the compressor wheel hub;
10) By adjusting the adjustment bolts around the motor feet, the compressor and the motor center line are basically on the same line (or according to the corresponding instructions), and the maximum deviation of the outer circle is 0.05mm (the motor shaft center line should be higher than the compressor low-speed shaft center line), coupling end face 0.03~0.05mm;

11) Finally, tighten the motor foot bolts, and review the outer circle runout and end face runout of the coupling;
12) Install the coupling intermediate section after the motor idling test.
3.3.4 After adjusting the "levelness" and alignment of the casing, tighten the anchor bolts. After the mechanical operation (or trial operation), loosen the bolts and tighten them again.
3.3.5 The impeller is a high speed rotating component, and any solid or liquid entering impeller will cause irreversible damage to compressor. Therefore, it is necessary to ensure that the inlet and outlet pipelines connected with compressor are clean and meet the requirements of steam corrosion grade of the system. Pipelines that do not meet this condition must be rectified. It is suggested to add solid liquid separation equipment (gas scrubber or sedimentation tee) before the straight pipe at the compressor inlet.
3.3.6 Install compressor inlet and outlet pipes. Import and export pipelines shall be installed with relevant pipeline accessories according to PI diagram. The pipeline connected to the compressor shall be supported by another bracket, and its weight shall not be supported by the compressor body.
3.3.7 After the main fan and its ancillary equipment are installed and the concrete is completely solidified, the compressor operation test can be carried out.
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Company Profile

High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane
Founded in 1966, Nantong Dart-Rich Fan Co., LTD., formerly known as the State-Owned Nantong Fan Factory, proudly transformed its equity structure in June 2019.
Subsequently, the company evolved into a dynamic partnership enterprise. To further catalyze our rapid growth, Dart-Rich (Hunan) Fan Co., Ltd. was unveiled in December 2020. We harnessed cutting-edge German technology in 2004, achieving remarkable advancements in product stability, reliability, high efficiency, low noise, and unparalleled wear and temperature resistance. As the principal author of the standard for integral geared assembly type centrifugal steam compressors, we lead the industry.

Backed by ISO9001, ISO14001, and ISO45001 certifications, our flagship products encompass steam compressors, fans, and blowers. These are extensively employed across diverse sectors including metallurgy, chemical industry, electric power, environmental protection, building materials, light industry, and pioneering new energy. Beyond products, we offer system optimization solutions and maintenance services tailored for energy-saving wind system renovations.
Dart-Rich perpetually embraces innovation across management, mechanisms, culture, and technology. Our commitment to digital intelligence, the striver culture, and the 'three wisdom' strategy grants us profound market insights, propelling organizational growth and elevating our customer service excellence, fostering rapid and sustainable progression.
Guided by core values of 'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism', Dart-Rich consistently augments enterprise value, maximizes customer benefits, and champions shared responsibility, co-creation, and prosperity for all stakeholders. We are devoted to leading the charge in reliable green fluid machinery!
High Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable VaneHigh Efficiency Steam Compressor with Speed Regulation and Adjustable Vane

Our Advantages

1. Forged with Precision: The impellers are masterfully forged and shaped using molds. Crafted from duplex stainless steel, they boast exceptional anti-corrosive properties and remarkable wear resistance, ensuring longevity and reliable performance.
2. Superior Bearings and Lubrication: We utilize SKF rolling bearings combined with advanced oil spray lubrication, providing robust support and enhancing the smooth operation of the compressor, guaranteeing durability.
3. Innovative Seal Solutions: The shaft seal employs a carbon ring seal structure, ingeniously integrated with an inflation or vacuum unit. This ensures an impeccable isolation between the bearing housing and the compressor volute, safeguarding the system's integrity.
4. Seamless Installation and Transport: Our compressor unit features an integral skid-mounted design, facilitating effortless transportation and installation. This design enhances portability and minimizes setup time, catering to your convenience.
5. Cutting-Edge Automation: Experience a new level of automation with easy handling and real-time monitoring of pressure and vibration parameters. Achieve optimal compressor performance through frequency-controlled variable working conditions, ensuring the system runs with high efficiency.

After Sales Service

1, At NANTONG DART-RICH FAN CO., LTD, we are committed to "intelligent service" aimed at being "more accurate, more comprehensive." With 13 state-of-the-art marketing service centers strategically positioned across China, our vast sales and service network extends seamlessly across the globe, ensuring we are always within your reach.
2, Our highly trained after-sales service personnel are passport-ready, enabling them to swiftly respond to overseas maintenance tasks. We pledge to provide you with unmatched 24-hour, round-the-clock service throughout the project execution, ensuring your peace of mind.
3, "1191" Service Commitment: Experience rapid responsiveness with our promise to address on-site problems within 1 minute, attend to service demands within 1 hour, provide a solution within 9 hours, and have our experts at your site within just 1 day.
4, For any inquiries or service needs, please contact our dedicated after-sales service hotline at: 0086-400-625-2668.

FAQ

Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.

Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.

Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.

Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.

Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.

Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.

Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.

Performance Range

Harnessing world-class pneumatic technology, our High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane is meticulously crafted using advanced design software and models from leading international sources. This ensures that users are equipped with the swiftest and most optimal selection process. Offered in five distinct series, our product caters to a versatile flow range of 4-250 t/h. Additionally, it adeptly manages a temperature rise spectrum of 4-11.2ºC, ensuring precise and reliable performance tailored to your needs.

Application Areas

High Efficiency Steam Compressor with Speed Regulation and Adjustable Vane1. Heat Pump Distillation: Harness the power of our advanced technology to enhance efficiency in heat pump distillation processes.
2. Waste Heat Recovery: Revolutionize your waste heat recovery systems with our high-efficiency solutions designed to maximize energy reuse.
3. Environmental Protection Field: Innovatively tackle industrial wastewater treatment challenges, including lithium battery wastewater recycling, landfill leachate refinement, and the complex separation of sodium and potassium in waste incineration fly ash leachate.
4. Lithium-Ion Battery Industry: Elevate your processes with our cutting-edge solutions for salt lake lithium extraction, iron phosphate devices, and comprehensive wastewater treatments in battery disassembly and recycling operations.
5. New Energy Industry: Propel your new energy initiatives by efficiently managing photovoltaic and polycrystalline silicon wastewater treatments with our unparalleled technology.
6. Food & Beverage Industry: Optimize the concentration and extraction of amino acids, sugar liquids, and beverage jams, ensuring superior quality and taste with every process.
7. Pharmaceutical Industry: Streamline your production processes with our expert solutions for evaporation, concentration, crystallization, and drying of both Chinese and Western medicines.
8. Chemical Industry: Unleash the potential of our devices in caprolactam process polymerization, polylactic acid production, nylon 66 manufacturing, and a broad spectrum of crystallization and purification tasks.
9. Metallurgical Industry: Expertly manage the treatment of complex wastewaters from sintering desulfurization, coking, and vanadium extraction processes.
10. Power Industry: Enhance your power station operations with our state-of-the-art solutions for desulfurized wastewater treatment, ensuring environmental compliance and operational excellence.

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