| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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MVR, an acronym for Mechanical Vapor Recompression, represents a cutting-edge, energy-saving technology that ingeniously minimizes external energy needs by repurposing the secondary steam energy it generates. At the heart of its genius, MVR leverages the secondary steam produced by the evaporator, compressing it with a remarkably efficient steam compressor. This process transforms electrical energy into thermal energy. Consequently, the pressure and temperature of the secondary steam soar, facilitating its return to the evaporator. Here, it heats materials and instigates evaporation, thereby ingeniously recycling the latent heat of vaporization of the secondary steam.
The Oil-Film High-Speed Direct Drive Steam Compressor stands as a testament to advanced turbine technology, powered by a high-efficiency permanent magnet motor. Its innovative design features an impeller strategically mounted at the motor's shaft extension end, and the rotor is adeptly supported by an oil film bearing. This cutting-edge configuration enables a seamless direct drive via the high-speed motor, eliminating the need for speed-increasing boxes and couplings, offering unparalleled efficiency and reliability.
3.3.1 Begin the installation by positioning the compressor base integrally onto the foundation. Underneath, place wedge-shaped shims strategically to adjust the unit level with finesse and precision.
Alternate the placement of two wedge-shaped irons, ensuring optimal leveling of the unit. Secure the wedges with spot welds at 4 to 5 strategic points, ensuring stability.
Craft these wedges based on actual situational needs, ensuring the contact surface is impeccably finished for even contact on inclined planes.
Be mindful that the bearing capacity of each wedge iron does not exceed the strength threshold of 40 Kg/cm2).
3.3.2 Utilize a precise level to achieve impeccable leveling. Adhere to the unit leveling standards: an axial level precision of 0.05/1000mm and a horizontal level precision of 0.10/1000mm.
3.3.3 Center the coupling with precision. Prior to the alignment process, ensure the following key preparatory steps are completed:
1) Deactivate the main power supply to ensure safety;
2) Detach the coupling shield carefully;
3) Remove the diaphragm coupling intermediate section;
4) Verify the flatness of the motor installation plane. Ensure it is free from debris, dirt, and unwanted attachments.
5) Ensure the motor bolt holes are adequately larger than the bolts themselves to facilitate easy loosening and motor adjustment.
6) Equip yourself with a sufficient number of stainless steel gaskets for motor foot coverage. Ensure they are flat and devoid of any attachments. Avoid using long, thin gaskets for adjustments between the motor and the base.
7) Employ a dial indicator or a laser alignment meter boasting a high accuracy of 0.01mm (to be prepared by the user).
8) Arrange a sturdy bracket to support the dial indicator as depicted in the accompanying figure.
9) Utilize the motor wheel hub mounting bracket for affixing a dial indicator on the hub's edge, allowing the probe to rest on the compressor wheel hub's outer edge.
10) Adjust the motor feet's adjustment bolts meticulously to align the compressor and motor center line. Aim for a maximum deviation of 0.05mm on the outer circle (ensuring the motor shaft center line is slightly higher than the compressor's low-speed shaft center line), with coupling end face deviation kept between 0.03~0.05mm.
11) Conclude by tightening the motor foot bolts, rigorously reviewing the outer circle runout and end face runout of the coupling for precision.;
12) Once the motor idling test is complete, reinstall the coupling intermediate section to finish the process.
3.3.4 Post 'levelness' and alignment adjustments of the casing, proceed to tighten the anchor bolts. Following mechanical operation or trial runs, loosen and retighten the bolts to secure stability.
3.3.5 The impeller, a high-speed rotating marvel, must remain free from solid or liquid interference to prevent irreversible compressor damage. Ensure purity of the inlet and outlet pipelines connecting to the compressor, conforming to the system's steam corrosion grade. Rectify any discrepancies and consider implementing solid-liquid separation equipment, like a gas scrubber or sedimentation tee, ahead of the compressor inlet's straight pipe.
3.3.6 Install compressor inlet and outlet pipes with precision. Adhere to the PI diagram for incorporating relevant pipeline accessories. Ensure the pipeline's weight is independently supported by another bracket, sparing the compressor body from bearing the load.
3.3.7 Once the majestic main fan and its supplementary apparatus are meticulously installed and the robust concrete foundation is entirely set, you are ready to initiate the compressor operation test. This pivotal step ensures that your Oil-Film High-Speed Direct Drive Compressor is primed for peak industrial performance.
3.3.8 For optimal performance, the electric control cabinet should be strategically placed within a 5-meter radius of the compressor. Ensure that the vital wiring connection from the compressor to the electric control cabinet is expertly routed through a threading pipe, discreetly placed underground. After the cabinet is stationed, connect the essential wiring terminals in the electric control cabinet seamlessly with the lines at the remote DCS for efficient operational integration.
Nantong Dart-Rich Fan Co., LTD., with its roots as the State-Owned Nantong Fan Factory since 1966, embarked on a transformative journey with an equity structure reform in June 2019. Subsequently, the company transitioned into a partnership enterprise; to support its ambitious growth, Dart-Rich (Hunan) Fan Co., Ltd. was inaugurated in December 2020. Demonstrating a commitment to innovation, the company embraced advanced German technology in 2004, achieving groundbreaking advancements in product stability, reliability, efficiency, and noise reduction. Renowned as the chief architect of the standard for integral geared assembly type centrifugal steam compressors, Dart-Rich has made its mark.
Certified by ISO9001, ISO14001, and ISO45001, Dart-Rich's portfolio boasts steam compressors, fans, and blowers, serving industries such as metallurgy, chemical, power, environmental protection, construction, light industry, and burgeoning new energy sectors. Their expertise extends to energy-saving system optimization and maintenance solutions for wind systems.
Embracing an ethos of perpetual innovation in management, mechanisms, culture, and technology, Dart-Rich is at the forefront of digital intelligence, cultivating a culture of strivers and fostering 'three wisdom.' With profound market insights, the company continuously enhances organizational capabilities and accelerates customer service excellence, ensuring robust and sustainable growth.
Dart-Rich remains steadfast in its core values: 'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism.' The company is dedicated to enhancing enterprise value, maximizing customer benefits, and fostering shared responsibility and prosperity among all stakeholders, aspiring to lead as the pioneer of dependable, eco-friendly fluid machinery!
1. Experience an extraordinary leap in efficiency of 10%-20% as we eliminate the gear speed increasing device, optimizing the entire machine's performance to new heights.
2. Benefit from a more compact structure that occupies only half the space of traditional gear speed-increasing units, freeing up valuable industrial real estate.
3. With a uniquely flexible shafting design, our compressor offers a broader range of applicable parameters, perfectly adapting to diverse industrial requirements.
4. Engineered with advanced NVH technology, our product achieves incredibly low levels of noise and vibration, ensuring a quieter and more peaceful work environment.
5. The machine load is reduced to just 50% of conventional gear speed increasing units, making it civil engineering-friendly and significantly lowering costs.
1, At NANTONG DART-RICH FAN CO.,LTD, we are committed to delivering "intelligent service" with a relentless focus on being "more accurate, more comprehensive." Our robust global infrastructure boasts 13 state-of-the-art marketing service centers strategically located across China, coupled with an expansive sales and service network that spans the entire globe.
2, Each member of our after-sales service team is equipped with passports, poised to swiftly address international maintenance tasks. We are dedicated to offering you uninterrupted, 24-hour round-the-clock service throughout every stage of your project, ensuring your operations remain smooth and efficient.
3, Our "1191" Service Commitment encompasses a rapid response protocol: On-site issues receive feedback within a mere 1 minute; service requests are addressed within 1 hour; comprehensive solutions are provided within 9 hours; and our skilled personnel are deployed to your location within 1 day, ensuring unparalleled service delivery.
4, For prompt service and support, contact our after-sales service hotline: 0086-400-625-2668. Your satisfaction is our highest priority, and we are here to assist you at every turn.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
This revolutionary product is engineered to excel within a versatile performance range, making it ideal for diverse industrial applications. It accommodates a flow range of 1.5-15t/h, seamlessly managing temperature rises from 8-20ºC, and operates with a maximum power capacity of 500kW. Experience unparalleled efficiency and reliability tailored to your needs.
1. Heat Pump Distillation: Harness the power of our Oil-Film High-Speed Direct Drive Compressor for effective heat pump distillation processes.
2. Waste Heat Recovery: Maximize efficiency and sustainability with enhanced waste heat recovery solutions.
3. Environmental Protection Sector: Revolutionize industrial wastewater management, including cutting-edge solutions for lithium battery wastewater treatment, comprehensive wastewater recycling, and landfill leachate management. Experience advanced treatment for waste incineration fly ash leachate, specializing in sodium and potassium separation.
4. Lithium-Ion Battery Industry: Elevate your processes with our compressor technology, ideal for salt lake lithium extraction and iron phosphate processes. Optimize ternary precursor and lithium battery disassembly wastewater treatments, ensuring efficiency in nickel battery circulation.
5. New Energy Sector: Achieve superior results in photovoltaic and polycrystalline silicon wastewater treatments with our innovative compressor solutions.
6. Food & Beverage Industry: Enhance your amino acid concentration and extraction processes, including alanine. Perfect the concentration and drying of sugar liquids, and refine the concentration of beverage jams.
7. Pharmaceutical Industry: Optimize evaporation, concentration, crystallization, and drying processes in both Chinese and Western medicine production with precision-engineered solutions.
8. Chemical Industry: Empower your operations with advanced solutions for caprolactam process polymerization, polylactic acid PLA production, nylon 66 manufacturing, chelating agent evaporation crystallization, and more. Elevate mannitol concentration, anhydrous sodium sulfate crystallization, organic matter processing, fragrance purification, and chemical raw material production.
9. Metallurgical Industry: Address complex wastewater treatments in sintering desulfurization, coking, vanadium extraction, and smelting with our state-of-the-art compressor technology.
10. Power Industry: Ensure unparalleled treatment of desulfurized wastewater from power stations, delivering eco-friendly solutions for the future.
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