| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
MVR Technology, or Mechanical Vapor Recompression, is an avant-garde method designed to revolutionize energy consumption by magnificently minimizing the reliance on external energy sources. This is achieved through the brilliant reutilization of secondary steam energy. The foundational principle involves the transformation of secondary steam, generated by the evaporator, using a high-efficiency steam compressor. This innovative process converts electrical energy into thermal energy, effectively increasing the pressure and temperature of the secondary steam. This elevated steam is then returned to the evaporator, where it performs the dual role of heating the materials and promoting evaporation. This seamless cycle enables the recycling of the latent heat of vaporization inherent in secondary steam, epitomizing energy efficiency and sustainability at its finest.
The DM Series Single-stage Geared Steam Compressor is an engineering marvel that encompasses a meticulously designed compressor body, along with an array of components including a coupling, gearbox, lubrication system, motor, electric instruments, and a sophisticated anti-surge control system. Boasting a compact and robust structure, it offers unparalleled convenience in maintenance, making it an ideal choice for those seeking reliability and efficiency combined. Such thoughtful design ensures a seamless operational experience, making it a true asset in precision steam compression.
3.3.1 Begin by securely placing the compressor base on its foundation. To ensure perfect leveling, position wedge-shaped shims beneath the base.
Alternate the placement of two wedge-shaped irons meticulously. Once the unit is level, spot weld these irons at 4 to 5 strategic points.
These wedges must be tailored and installed by the user, taking into account the specific setup. Ensure the contact surface is finished for even
contact on the inclined plane, with a maximum bearing capacity of no more than 40Kg/cm².2.)
3.3.2 Employ a precision level to establish perfect leveling. Adhere to these stringent leveling standards: an axial level of 0.05/1000mm,
and a horizontal level of 0.10/1000mm.
3.3.3 Achieve meticulous coupling alignment by observing the following essential prerequisites:
1) Ensure safety by completely turning off the main power supply.
2) Carefully remove the coupling shield for unobstructed access.
3) Detach the diaphragm coupling's intermediate section with precision.
4) Examine the motor installation plane for any impurities, ensuring a clean, debris-free surface.
5) The motor bolt holes must be sufficiently large to allow bolt loosening for motor adjustments.
6) Prepare and use adequate stainless steel gaskets that are perfectly flat and free from any impurities. Avoid thin gaskets between the motor and base.
7) Utilize a dial indicator or laser alignment meter with a high precision of 0.01mm, provided by the customer.
8) Ready the support bracket for the dial indicator, as illustrated in the accompanying figure.
9) Mount the dial indicator on the motor wheel hub's edge, placing its probe on the compressor wheel hub's outer edge.
10) By finely adjusting the motor foot bolts, align the compressor and motor centerlines, maintaining a max deviation of 0.05mm, and ensure the motor's shaft center line is above the compressor's low-speed shaft center.
11) Finally, secure the motor foot bolts tightly and verify the runout of the outer circle and end face of the coupling.;
12) Following a successful motor idling test, proceed to install the coupling's intermediate section.
3.3.4 Once you've achieved optimal "levelness" and alignment of the casing, ensure to tighten the anchor bolts. Post mechanical or trial operation, revisit and retighten the bolts for enhanced security.
3.3.5 The impeller, a high-speed rotating element, must remain pristine. Any solid or liquid intrusion can cause severe compressor damage. Thus, ensure all inlet/outlet pipelines are clean and meet the system's steam corrosion standards. Inadequate pipelines need immediate rectification.Consider installing solid liquid separation equipment, such as a gas scrubber or sedimentation tee, before the compressor inlet's straight pipe.
3.3.6 Proceed to install the compressor's inlet and outlet pipes. Follow the PI diagram for pipeline accessory installation, ensuring additional bracket support for pipelines to avoid any load on the compressor body.
3.3.7 Once the main fan and its supplementary equipment are expertly installed, and the concrete has achieved complete solidification, it's time to embark on the exciting journey of conducting the compressor operation test.
3.3.8 For optimal performance, the electric control cabinet of the compressor should be strategically positioned within a 5-meter radius of the compressor. Ensure the wiring from the compressor to the electric control cabinet is meticulously connected using threading pipes, which should be tactfully routed underground. Once the electric control cabinet is securely in place, seamlessly connect the wiring terminals in the cabinet with the lines at the remote DCS, setting the stage for operational excellence.
Nantong Dart-Rich Fan Co., LTD. (formerly known as State-Owned Nantong Fan Factory) has a rich history dating back to its inception in 1966. In a landmark moment of June 2019, the company underwent a transformative equity structure reform, setting the stage for new horizons. It transitioned into a partnership enterprise, aligning with its ambitions for accelerated growth. To further propel its trajectory, Dart-Rich (Hunan) Fan Co., Ltd. was strategically established in December 2020. This vibrant company embraced cutting-edge German technology in 2004, marking a pivotal era of innovation. This led to remarkable advancements in product attributes such as stability, reliability, high efficiency, low noise, and enhanced wear and temperature resistance. As pioneers, we drafted the standard for integral geared assembly type centrifugal steam compressors.
Dart-Rich proudly holds ISO9001, ISO14001, and ISO45001 certifications, underscoring our commitment to excellence. Our diverse product portfolio, including steam compressors, fans, and blowers, finds applications across a spectrum of industries like metallurgy, chemical, electric power, environmental protection, building materials, light industry, and burgeoning new energy sectors. Additionally, we offer comprehensive system optimization solutions and maintenance services to foster energy-efficient wind system renovations.
At Dart-Rich, we are relentless in our pursuit of innovation—be it in management, mechanisms, culture, or technology. We are at the forefront of constructing a digital intelligence framework, fostering a 'striver culture,' and embracing the 'three wisdoms.' Our deep market insights fuel organizational growth, enhance customer service capabilities, and ensure our swift, sustainable development.
Guided by our core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism,' Dart-Rich is on a mission to augment enterprise value. We are dedicated to maximizing customer value and fostering shared responsibility, creation, and benefits among all stakeholders. Our vision is clear—to be the leader of reliable, green fluid machinery!
1. The Precision Steam Compressor is engineered with a state-of-the-art, high-efficiency 3D flow semi-open impeller. Our aerodynamic and structural design expertise elevates the impeller profile to new heights, ensuring a broad spectrum of stable operating conditions. Experience the pinnacle of performance with the main machine's polytropic efficiency reaching an impressive 88%, setting a new standard in the industry.
2. By incorporating a vaneless diffuser, our product offers an exceptionally wide operating range, granting flexibility and superior adaptability to various applications.
3. The integration of the gearbox and compressor into a seamless, compact structure exemplifies our commitment to innovative design, delivering a streamlined and space-efficient solution.
4. This product is crafted as a complete skid-mounted package that flawlessly combines the compressor, gear box, and motor. This integrated approach ensures ease of transportation and hassle-free installation, empowering users with unmatched convenience and efficiency.
5. Boasting a high degree of automation, our Precision Steam Compressor delivers unparalleled reliability and efficiency. Enjoy the benefits of energy-saving technology and user-friendly operation, making it a top choice for any forward-thinking operation.
1. Our unwavering commitment to 'intelligent service' aims to provide solutions that are 'more accurate, more comprehensive.' We proudly host 13 marketing service centers across China, supplemented by a robust global sales and service network.
2. Our dedicated after-sales service team is always ready, with passports in hand, to swiftly address overseas maintenance tasks. We pledge to offer you seamless, 24-hour uninterrupted service throughout the project's lifecycle.
3. '1191' Service Commitment: We promise immediate attention with on-site issue feedback within just 1 minute. Service requests are answered within 1 hour, solutions are delivered within 9 hours, and we ensure personnel are on site within 1 day.
4. For assistance, reach out to our after-sales service hotline: 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Harnessing cutting-edge pneumatic technology, our Precision Steam Compressor stands out by incorporating advanced foreign-developed models and sophisticated design software. This ensures that we deliver swift and optimal model selections tailored to client needs. Our range features 18 distinct series, each engineered for a flow rate spectrum of 1 to 240 t/h, accompanied by an impressive temperature elevation capacity of 8 to 24ºC.
With a foundation in state-of-the-art pneumatic technology from globally recognized models and design software, our product guarantees the fastest and most precise selection process for users. Our offerings encompass 5 unique series, proficiently handling flow ranges from 4 to 250 t/h, and delivering temperature increments between 4 and 11.2ºC.
1. Heat Pump Distillation: Harness the power of our advanced technology to revolutionize heat transfer and maximize efficiency in distillation processes.
2. Waste Heat Recovery: Elevate your operations by capturing and reusing waste heat, transforming potential loss into valuable energy savings.
3. Environmental Protection Field: Excel in industrial wastewater treatment, lithium battery wastewater management, and wastewater recycling. Conquer challenges such as landfill leachate treatment and sodium-potassium separation in waste incineration fly ash leachate with precision and reliability.
4. Lithium-Ion Battery Industry: Optimize various processes like salt lake lithium extraction and iron phosphate device operations. Tackle ternary precursor wastewater treatment, lithium battery disassembly wastewater issues, and nickel battery circulation with unparalleled efficiency.
5. New Energy Industry: Lead the charge in photovoltaic and polycrystalline silicon wastewater treatment, advancing clean energy projects with cutting-edge solutions.
6. Food & Beverage Industry: Innovate in the concentration and extraction of amino acids like alanine, plus the concentration and drying of sugar liquids and beverage jams to elevate quality and flavor.
7. Pharmaceutical Industry: Enhance the production process of Chinese and Western medicines through superior evaporation, concentration, crystallization, and drying techniques.
8. Chemical Industry: Progress in complex processes like caprolactam polymerization, polylactic acid (PLA) production, and nylon 66 manufacturing. Achieve excellence in chelating agent evaporation, mannitol concentration, and fragrance purification with our leading-edge technology.
9. Metallurgical Industry: Perfect the treatment of sintering desulfurization, coking, vanadium extraction, and smelting wastewater to ensure environmental compliance and operational effectiveness.
10. Power Industry: Address the treatment of desulfurized wastewater from power stations with precision-engineered solutions, enhancing sustainability and operational continuity.
){kind=link}