| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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MVR, an abbreviation for Mechanical Vapor Recompression, represents a groundbreaking energy-saving technology that substantially diminishes the reliance on external energy sources. This is achieved by ingeniously reutilizing the secondary steam energy it produces. At the heart of its ingenious principle lies the transformation of secondary steam generated by the evaporator. This steam is then compressed using a high-energy efficiency steam compressor to convert electrical energy into thermal energy. This conversion elevates the pressure and temperature of the secondary steam, which then cycles back to the evaporator. This process heats the materials, triggering evaporation and thereby achieving the remarkable recycling of the latent heat of vaporization of secondary steam. It's an extraordinary step forward in energy efficiency and sustainability.
The DM series Single-stage Geared Steam Compressor is meticulously engineered with a host of essential components that include the compressor body, coupling, gearbox, lubrication system, motor, electric instrumentation, and an advanced anti-surge control system. This compressor boasts a compact and streamlined structure, making it not only efficient but also incredibly convenient for maintenance. It's a testament to sophisticated design and engineering prowess, ensuring reliable performance in various industrial applications.
3.3.1 Ensure a seamless installation by positioning the compressor base integrally on the foundation. Under the base, place wedge-shaped shims, which serve the crucial role of unit leveling adjustment.
Arrange two wedge-shaped irons in an alternating fashion. After achieving perfect leveling, spot weld the wedges at 4 to 5 strategic points, ensuring stability.
These wedges should be crafted and installed by the user, tailored to specific conditions. The contact surface must be finished to ensure even contact on inclined planes,
and the bearing capacity of the wedge iron should not exceed 40Kg/cm2).
3.3.2 Employ precision tools like a level to perfect the leveling. The exacting requirements: an axial level precision of 0.05/1000mm and a horizontal level precision of 0.10/1000mm must be adhered to.
within these limits to ensure operational efficiency.
3.3.3 Achieve perfect coupling alignment by adhering to the following essential preparatory steps:
1) De-energize the main power supply for safety;
2) Detach the coupling shield with care;
3) Disassemble the diaphragm coupling's intermediate section;
4) Verify the motor installation plane for flatness, ensuring it is free from debris and obstructions;
5) Ensure the motor bolt holes are larger than the bolts, facilitating easy adjustments;
6) Stock up on stainless steel gaskets to cushion the motor, ensuring they are pristine and faultlessly flat.
7) Utilize precision instruments like a dial indicator or a laser alignment meter with a precision of 0.01mm,
8) Ensure the presence of a suitable bracket to support the dial indicator, as depicted below;
9) Utilize a motor hub mounting bracket to position a dial indicator on the hub edge and align a probe on the compressor wheel hub's edge;
10) Meticulously adjust the motor feet bolts, aligning the compressor and motor center lines, ensuring a deviation of no more than 0.05mm.
11) Secure the motor foot bolts and reassess the alignment of the coupling's outer circle and end face for consistency.;
12) After a successful motor idling test, reattach the coupling's intermediate section.
3.3.4 Following precise adjustments of levelness and alignment, secure the anchor bolts firmly. Post-mechanical operation or trial, loosen and retighten for added security.
3.3.5 The impeller, a high-speed component, is vulnerable to any solid or liquid ingress, which can cause irreparable damage. Thus, it's imperative that inlet and outlet pipelines are impeccably clean, meeting the stringent corrosion grade standards of the system. Any discrepancies must be addressed promptly. It is highlyrecommended to integrate solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, ahead of the straight pipe leading to the compressor inlet.
3.3.6 Proceed with installing the compressor's inlet and outlet pipes. Import and export pipelines should be fitted with appropriate accessories as illustrated in the PI diagram. The compressor-connected pipeline must be independently supported by an alternate bracket, ensuring the compressor bears no weight.
3.3.7 Once the main fan and all its auxiliary equipment have been expertly installed and the concrete structure has reached full solidity, you are poised to embark on the compressor's operation test, ensuring a seamless integration into your system.
3.3.8 Position the electric control cabinet for the compressor strategically within a 5-meter radius of the compressor itself. Ensure the highest standards of safety and efficiency by threading the wiring through a protective pipe, discreetly routed underground. Once the cabinet is securely installed, meticulously connect the wiring terminals within the cabinet to the lines extending to the remote DCS, achieving optimal control integration.
Nantong Dart-Rich Fan Co., LTD, originally known as the State-Owned Nantong Fan Factory, has a rich history dating back to its founding in 1966. In June 2019, the company embraced a transformative equity structure reform. This pivotal change saw the company evolving into a dynamic partnership enterprise. To cater to its accelerated growth trajectory, Dart-Rich (Hunan) Fan Co., Ltd. came into existence in December 2020, marking a new era for the company. In a strategic move, Dart-Rich imported cutting-edge German technology in 2004, driving significant advancements in product stability, reliability, enhanced efficiency, low noise, wear resistance, and temperature endurance. As the principal drafter of the standard for integral geared assembly type centrifugal steam compressors, the company stands at the technological forefront.
Dart-Rich proudly holds certifications of excellence in ISO9001, ISO14001, and ISO45001 systems. Its premier range of products, including steam compressors, fans, and blowers, find extensive applications in diverse sectors like metallurgy, chemical industry, power generation, environmental protection, construction materials, light industry, and burgeoning new energy markets. Additionally, the company offers cutting-edge system optimization solutions and comprehensive maintenance services aimed at energy-saving renovations in wind systems.
With an unwavering commitment to innovation, Dart-Rich continuously pioneers management, mechanism, cultural, and technological advancements. The company is spearheading the digital intelligence landscape, fostering a striver culture, and championing its 'three wisdom' ethos. By deeply understanding market dynamics, Dart-Rich propels organizational evolution, enhances customer service capabilities, and consistently achieves rapid and sustainable growth.
Rooted in its core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism,' Dart-Rich is dedicated to amplifying enterprise value and generating maximum customer value. By fostering shared responsibility, creativity, and joint prosperity among all stakeholders, the company aspires to cement its position as the leader in reliable, eco-friendly fluid machinery!
1. Experience unmatched efficiency with our high-performance 3D flow semi-open impeller, crafted with cutting-edge aerodynamic and structural ingenuity. Boasting an advanced impeller profile, our blower operates within an expansive range of stable conditions. Achieve exceptional performance with the main machine's polytropic efficiency reaching an impressive 88%.
2. Benefit from a vaneless diffuser that expands the operating range significantly, ensuring versatility and adaptability across various applications.
3. Discover the seamless integration of gearbox and compressor in a compact and efficient design, optimizing space and enhancing performance.
4. This product is a fully integrated skid-mounted package, incorporating the compressor, gearbox, and motor. It offers exceptional ease of transport and installation, making it an ideal choice for efficient deployment.
5. Enjoy a high degree of automation with our product, complemented by outstanding reliability, energy efficiency, and user-friendly operation. It delivers remarkable performance while ensuring significant energy savings.
1. We adhere to "intelligent service" with the aim of being "more precise, more comprehensive." With 13 strategic marketing service centers across China, our extensive sales and service network spans the entire globe, ensuring unparalleled support.
2. Our dedicated after-sales service personnel are passport-ready to swiftly attend to your overseas maintenance needs. We guarantee 24-hour seamless service throughout the project, ensuring peace of mind and operational continuity.
3. "1191" Service Commitment: Immediate feedback on-site issues within just 1 minute; a responsive answer to service requests within 1 hour; a comprehensive solution dispatched within 9 hours; and a qualified technician on-site within 1 day.
4. Reach our after-sales service hotline at 0086-400-625-2668 for prompt assistance.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
The complete suite of advanced pneumatic technology for this product is meticulously imported from well-established international models and cutting-edge design software. This empowers us to deliver swift and optimal model selections to our esteemed clients. Our offerings encompass an impressive 18 series, catering to a broad spectrum of applications with flow rates ranging from 1 to 240 t/h, accompanied by a temperature increase of 8-24ºC.
The complete suite of advanced pneumatic technology for this product is meticulously imported from well-established international models and cutting-edge design software, ensuring users receive the fastest and most optimal selection experience. Our product lineup is divided into an impressive 5 series, addressing versatile applications with flow ranges from 4 to 250 t/h, while achieving a temperature increase of 4-11.2ºC.
1. Heat Pump Distillation: Revolutionize your processes by efficiently harnessing heat pump technology for distillation.
2. Waste Heat Recovery: Capture and utilize waste heat, turning potential waste into valuable energy resources.
3. Environmental Protection Field: Enhance sustainability with advanced solutions for industrial wastewater treatment, lithium battery wastewater management, and wastewater recycling. Master the challenges of landfill leachate treatment, and separate sodium and potassium from waste incineration fly ash leachate effortlessly.
4. Lithium-Ion Battery Industry: Elevate your operations with cutting-edge technologies for salt lake lithium extraction, iron phosphate device processes, and efficient wastewater treatment solutions for nickel battery circulation, lithium battery disassembly and ternary precursor wastewater.
5. New Energy Industry: Transform your approach with pioneering techniques for photovoltaic and polycrystalline silicon wastewater treatment.
6. Food & Beverage Industry: Optimize the concentration and extraction of amino acids like alanine, enhance the drying and concentration processes for sugar liquids, and refine beverage jam concentration methods.
7. Pharmaceutical Industry: Innovate with precision in evaporation, concentration, crystallization, and drying processes for both Chinese and Western medicines.
8. Chemical Industry: Advance your chemical processes with state-of-the-art devices for caprolactam polymerization, polylactic acid PLA manufacturing, and nylon 66 production. Enhance your chelating agent evaporation and crystallization techniques, and improve concentration and crystallization of organics, mannitol, anhydrous sodium sulfate, fragrances, and chemical raw materials.
9. Metallurgical Industry: Refine and streamline the treatment of sintering desulfurization wastewater, coking wastewater, vanadium extraction wastewater, and smelting wastewater.
10. Power Industry: Innovate power station desulfurization wastewater treatment with advanced technology for superior efficiency.
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