| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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MVR, the abbreviation for Mechanical Vapor Recompression, represents an innovative and eco-friendly energy-saving technology. This groundbreaking method significantly cuts the need for external energy by brilliantly recycling the secondary steam energy it produces. Imagine the marvel of transforming electrical energy into thermal energy, thanks to a highly efficient steam compressor that compresses the secondary steam generated by the evaporator. This process elevates both the pressure and temperature of the steam, which is subsequently returned to the evaporator. As it heats the materials, it sparks evaporation, ingeniously recycling the latent heat of vaporization of the secondary steam.
The DM Series Single-stage Geared Steam Compressor is a marvel of modern engineering, expertly designed to include the compressor body, coupling, gearbox, lubrication system, motor, electric instruments, and an advanced anti-surge control system. Its design boasts a compact structure, ensuring ease of maintenance and delivering reliable performance.
3.3.1 Ensure a seamless installation by placing the compressor base integrally onto the foundation. Use wedge-shaped shims strategically positioned under the base to achieve perfect leveling.
Alternately position two wedge-shaped irons, ensuring stability. After achieving the desired level, spot weld these wedge-shaped irons at 4 to 5 key points.
Crafted and installed by the user based on real-time conditions, the contact surface of the wedge must be precisely finished to ensure even contact on inclined planes,
with a robust bearing capacity that does not exceed 40Kg/cm².2).
3.3.2 Utilize a precision level to ascertain perfect alignment. Adhere to the stringent leveling requirements of the unit: an axial level of 0.05/1000mm and a horizontal level of 0.10/1000mm.
These parameters ensure optimal performance and stability.
3.3.3 Achieve meticulous coupling alignment by following these crucial steps:
1) Disengage the main power supply to ensure safety;
2) Carefully remove the coupling shield;
3) Detach the diaphragm coupling intermediate section with precision;
4) Verify the flatness of the motor installation plane, ensuring a clean and clear surface free of debris and attachments;
5) Ensure the bolt holes in the motor are larger than the bolts themselves, allowing for easy adjustments;
6) Be sure to have an ample supply of stainless steel gaskets to securely cover the motor feet. These gaskets should be pristine, without any attachments, and sufficiently flat.
7) Employ a dial indicator or a laser alignment tool with a precision of 0.01mm, to be provided by the customer;
8) Set up a bracket as illustrated below, to support the dial indicator;
9) Utilize the motor wheel hub mounting bracket to affix a dial indicator on the wheel hub's edge, ensuring precise measurements with the probe on the compressor hub's outer edge.
10) Carefully adjust the motor feet using the adjustment bolts, aligning the compressor and motor center lines precisely. Maintain a maximum outer circle deviation of 0.05mm.
11) Secure the alignment by firmly tightening the motor foot bolts, then meticulously verify the outer circle runout and end face runout of the coupling.;
12) Conclude the alignment process by installing the coupling intermediate section post successful motor idling tests.
3.3.4 Once 'levelness' and alignment are perfected, tighten the anchor bolts. After mechanical operations, release, and retighten these bolts for enhanced stability.
3.3.5 Protect the impeller, a high-speed component, from damage by ensuring no solids or liquids enter. Confirm inlet and outlet pipelines meet the required steam corrosion standards.For systems not meeting these standards, it is suggested to implement solid-liquid separation equipment, like a gas scrubber or sedimentation tee, before the compressor inlet's straight pipe.
3.3.6 Properly install compressor inlet and outlet pipes. Ensure all necessary pipeline accessories are included as per the PI diagram. Support the connected pipeline independently to avoid burdening the compressor body.
3.3.7 Once the main fan and its supportive equipment have been precisely installed and the concrete foundation has fully solidified, it's time to commence the compressor operation test. This ensures everything is functioning optimally, paving the way for seamless performance.
3.3.8 For optimal efficiency, the electric control cabinet of the compressor should be strategically positioned within a 5-meter radius. The connection from the compressor to the control cabinet mandates the use of threading pipes which should be securely routed underground. Once the cabinet is installed, ensure seamless integration by connecting the wiring terminals in the cabinet with the remote DCS lines, promising impeccable operational control.
Founded in 1966, Nantong Dart-Rich Fan Co., LTD., formerly the State-Owned Nantong Fan Factory, has evolved into a dynamic leader within the industry. A pivotal transformation of its equity structure in June 2019 marked a turning point towards innovation and growth. The company transitioned into a partnership enterprise, embodying a new era of dynamic enterprise growth. To support this rapid development, we established Dart-Rich (Hunan) Fan Co., Ltd. in December 2020, expanding our reach and capabilities. In a groundbreaking move, the company embraced German technology in 2004, achieving remarkable technological advancements in product stability, reliability, efficiency, noise reduction, and resistance to wear and temperature. As the principal drafter of the standards for integral geared assembly type centrifugal steam compressors, we've set benchmarks in innovation.
Dart-Rich holds prestigious ISO9001, ISO14001, and ISO45001 certifications, validating our commitment to excellence. Our premier products, ranging from steam compressors to fans and blowers, are integral to sectors such as metallurgy, chemical industry, electric power, and environmental protection. We deliver cutting-edge system optimization solutions and maintenance services, driving energy-efficient renovations.
Innovation drives Dart-Rich forward, with management, mechanism, culture, and technology innovations at its core. We champion digital intelligence, a culture of striving, and the 'three wisdoms', delving into market insights to enhance customer service capabilities and foster swift, robust growth.
Embracing our core values of 'Honesty, Dedication, Altruism, and Mutualism', Dart-Rich enhances enterprise value and maximizes customer satisfaction. We are dedicated to shared responsibility and prosperity with all stakeholders, aspiring to lead the field in reliable green fluid machinery!
1,Experience unparalleled efficiency with our high-performing 3D flow semi-open impeller. Crafted with a top-notch aerodynamic and structural design, this advanced impeller profile ensures the blower operates within a vast range of stable conditions. Be impressed by the main machine's polytropic efficiency reaching an exceptional 88%!
2,Embrace the benefits of our innovative vaneless diffuser, which allows for an expansive operating range, ensuring adaptability and versatility in various applications.
3,Discover the ingenuity of our integrated gearbox and compressor, meticulously designed with a compact structure that optimizes space without sacrificing performance.
4,Our product is a seamless, integral skid-mounted package, thoughtfully composed of a compressor, gearbox, and motor. This design not only facilitates easy transportation but also ensures straightforward installation, enhancing your operational efficiency.
5,Enjoy the advantages of a highly automated system that boasts superior reliability, impressive efficiency, and significant energy savings. Its user-friendly operation ensures that you can effortlessly manage your processes while optimizing performance.
1, At NANTONG DART-RICH FAN CO., LTD, our unwavering commitment to "intelligent service" drives us to deliver unparalleled precision and comprehensive support. We proudly maintain a robust network of 13 marketing service centres across China and an extensive sales and service network that spans the globe, ensuring our advanced solutions are within reach wherever you are.
2, Our dedicated after-sales service team is equipped with passports, allowing them to swiftly address international maintenance requests. We guarantee 24-hour, uninterrupted service throughout the project lifecycle, providing you peace of mind and seamless support.
3, "1191" Service Commitment: Experience our lightning-fast customer service with a promise to acknowledge on-site issues within just 1 minute, address service requirements within 1 hour, deliver your solution within 9 hours, and have our skilled personnel on-site within 1 day. This is our pledge to you.
4, Reach our dedicated after-sales service team at any time via our hotline: 0086-400-625-2668. We are always here to support your needs.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Infusing cutting-edge innovation and unrivaled expertise, the complete suite of pneumatic technology for our Advanced Fan with Speed Regulation for Vanadium Extraction Solutions is exquisitely imported from renowned overseas models and sophisticated design software. This ensures that we deliver to our esteemed clients rapid and optimal model selection tailored specifically to their needs. Our product line is elegantly categorized into 18 distinctive series, each masterfully designed to accommodate a flow rate ranging from 1 to an impressive 240 t/h, alongside a temperature elevation spanning 8ºC to 24ºC. Immerse yourself in a world of precision and efficiency with our exceptional offerings.
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