| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Discover the transformative power of MVR technology, an innovative breakthrough in energy conservation! MVR, or mechanical vapor recompression, significantly lowers the need for external energy sources by ingeniously reutilizing the secondary steam energy it produces. This cutting-edge process involves compressing the evaporator's secondary steam with a highly efficient steam compressor, masterfully converting electrical energy into thermal energy. The result? An impressive rise in pressure and temperature of the secondary steam, which then returns to the evaporator to seamlessly heat materials and generate evaporation. Experience the remarkable recycling of the latent heat of vaporization, setting a new standard in energy efficiency.
Introducing the DM series Single-stage geared steam compressor, a marvel of engineering that redefines performance and reliability. This advanced system is composed of a robust compressor body, a precision-engineered coupling, and a dynamic gearbox, all supported by a sophisticated lubrication system. Powered by a high-performance motor and equipped with state-of-the-art electric instruments, it also features an anti-surge control system for optimal safety and efficiency. With its compact structure and design geared for convenience, maintenance becomes a breeze, ensuring your operations run smoothly and efficiently.
3.3.1 Begin your installation by positioning the compressor base securely onto the foundation. Enhance the stability by placing wedge-shaped shims beneath the base—these are crucial for achieving an impeccable unit level.
Arrange the wedge-shaped irons alternately to guarantee precision. Once the unit is perfectly leveled, ensure stability by spot welding the irons at 4 to 5 strategic points. It's imperative that these wedges are
custom-made and installed by the user, tailored to the specific conditions of your setup. The contact surface should be meticulously finished, ensuring a seamless interface on the inclined plane.
The bearing capacity of each wedge iron must not exceed an impressive 40Kg/cm2).
3.3.2 Utilize a precision level to ascertain the exact alignment of the unit. Here are the stringent leveling standards you need to meet: The axial level precision is 0.05/1000mm, while the horizontal
level accuracy must be maintained at 0.10/1000mm.
3.3.3 Optimal Coupling Centering: Prior to commencing alignment, adhere to these essential prerequisites:
1) Deactivate the main power supply for utmost safety;
2) Detach the coupling shield with diligence;
3) Remove the diaphragm coupling intermediate section carefully;
4) Inspect the motor installation plane thoroughly, ensuring it is devoid of debris, grime, and any attachments;
5) Ensure the motor bolt holes exceed the bolt dimensions, enabling easy loosening for motor adjustments;
6) Equip yourself with ample stainless steel gaskets, perfectly clean and flat. Avoid using elongated or thin gaskets for adjustment between the motor and its base;
7) Arm yourself with a dial indicator or a precision laser alignment meter with an accuracy of 0.01mm, acquired by the customer;
8) Prepare a robust bracket as depicted in the figure below to support the dial indicator;
9) Secure the motor wheel hub mounting bracket, pivotal for positioning a dial indicator at the wheel hub's edge, and ensure the dial indicator probe is on the compressor wheel hub's outer edge;
10) Fine-tune the adjustment bolts surrounding the motor feet to align the compressor and motor center lines meticulously (or adhere to specific instructions), ensuring the maximum outer circle deviation is 0.05mm. Note, the motor shaft center line should be slightly elevated above the compressor's low-speed shaft center line, with coupling end face deviations between 0.03~0.05mm;
11) Conclude by securing the motor foot bolts, meticulously rechecking the outer circle runout along with end face runout of the coupling;
12) Reinstall the coupling intermediate section following a successful motor idling test.
3.3.4 Post-adjustment of both the casing's levelness and alignment, proceed to tighten the anchor bolts. After the mechanical test run, revisit and re-tighten the bolts for enduring stability.
3.3.5 Given the impeller's role as a high-speed rotating element, it is critical to avoid traces of solids or liquids entering it, as these could inflict irreversible damage on the compressor. Thus, confirm that the inlet and outlet pipelines linked to the compressor are immaculate and comply with the system's steam corrosion standards. Pipelines falling short of these standards require immediate rectification. Moreover, it's advisable toimplement solid-liquid separation solutions (such as gas scrubbers or sedimentation tees) prior to the compressor inlet's straight pipe to prevent potential damages.
3.3.6 Proceed with the installation of the compressor's inlet and outlet pipes. Ensure accompanying pipeline accessories are mounted in line with the PI diagram. The pipelines should have external support brackets, as the compressor body should not bear their weight.
3.3.7 Once the primary fan and all associated ancillary equipment have been expertly installed and the concrete foundation has reached complete solidification, you are ready to proceed with the compressor operation test, ensuring optimal functionality and performance.
3.3.8 For seamless integration and efficient operation, the electric control cabinet for the compressor should be strategically positioned within a 5-meter radius of the compressor. The connection from the compressor to this control cabinet must be meticulously managed through threading pipes, which should be installed underground for enhanced safety and durability. Once the electric control cabinet is securely in place, proceed to connect the wiring terminals within the cabinet to the lines at the remote DCS, ensuring a reliable communication and control pathway.
Nantong Dart-Rich Fan Co., LTD. (formerly known as State-Owned Nantong Fan Factory) has a storied history dating back to 1966. In a transformative leap forward, June 2019 marked the evolution of its equity structure by transitioning into a partnership enterprise, laying the groundwork for future success. In alignment with this new vision, Dart-Rich strategically expanded its reach by establishing Dart-Rich (Hunan) Fan Co., Ltd. in December 2020, a move reflecting the company's unwavering commitment to fulfilling the demands of rapid growth. The company proudly embraced state-of-the-art German technology in 2004, achieving remarkable advancements in product stability, reliability, efficiency, noise reduction, and wear and temperature resistance. As a testament to its pioneering spirit, Dart-Rich stands as the principal drafter of standards for integral geared assembly type centrifugal steam compressors.
With prestigious certifications including ISO9001, ISO14001, and ISO45001, Dart-Rich's stellar product lineup encompasses steam compressors, fans, and blowers, which are indispensable across industries such as metallurgy, chemical processing, power generation, environmental protection, building materials, light manufacturing, and new energy. Furthermore, we excel in delivering comprehensive system optimization solutions and maintenance services, focusing on the energy-efficient transformation of wind systems.
Embracing a culture of relentless innovation across management, mechanisms, culture, and technology, Dart-Rich is at the forefront of crafting a digital intelligence framework, cultivating a striver mentality, and promoting 'three wisdoms.' Our profound market insight fuels organizational evolution, elevates customer service capabilities, and supports our trajectory of sustainable, rapid growth.
Guided by our core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism,' Dart-Rich is steadfast in augmenting enterprise value while creating unparalleled customer value. Our philosophy of shared responsibility and mutual success among stakeholders solidifies our commitment to becoming the vanguard of reliable, green fluid machinery.
1, Experience the pinnacle of efficiency with our high-performance 3D flow semi-open impeller. Boasting a cutting-edge aerodynamic and structural design, the impeller's advanced profile ensures our blower excels across a vast range of stable operating conditions. Revel in the unmatched polytropic efficiency, reaching an impressive 88%!
2, Discover unparalleled flexibility with our vaneless diffuser, offering an expansive operating range to meet all of your demands. This innovation enhances performance while maintaining reliability.
3, Our state-of-the-art design fuses the gearbox and compressor into a single compact unit. This integration not only saves space but also enhances performance, making it an ideal choice for efficient operations.
4, Our product comes as an all-inclusive, skid-mounted package that seamlessly integrates the compressor, gearbox, and motor. This design facilitates effortless transportation and installation, providing convenience and efficiency in one package.
5, Embrace the future with our advanced automation features. Enjoy peace of mind with exceptional reliability, remarkable efficiency, and energy conservation, all paired with intuitive and user-friendly operation.
1. We are steadfast in delivering 'intelligent service' that epitomizes precision and comprehensiveness. Our robust infrastructure boasts 13 dedicated marketing service centers across China, complemented by a global sales and service network that ensures our reach and support span the entire world.
2. Our committed after-sales service team is ready to swiftly tackle overseas maintenance challenges, equipped with valid passports to ensure immediate response. Experience the assurance of our 24-hour around-the-clock service throughout the duration of your project.
3. '1191' Service Commitment: Swift feedback on site issues within 1 minute; a prompt response to service requests within 1 hour; comprehensive solution replies within 9 hours; and the arrival of skilled personnel at your location within 1 day.
4. Reach out to our dedicated after-sales service hotline at 0086-400-625-2668 for seamless support.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Our product boasts a comprehensive set of cutting-edge pneumatic technology, expertly imported from advanced foreign models and design software. This enables us to offer our clients an unparalleled experience with swift and optimal model selection. Excitingly, our products are meticulously categorized into 18 distinctive series, catering to a broad spectrum of needs with an impressive applicable flow rate of 1-240 t/h. Additionally, these products deliver a remarkable temperature rise ranging from 8-24ºC, ensuring superior performance and efficiency for your operations.
Our state-of-the-art product incorporates a complete set of pneumatic technology, imported from sophisticated foreign models and design software, ensuring users experience the fastest and most superior selection process. These innovative products are thoughtfully divided into 5 series, addressing a versatile flow range from 4-250 t/h. Furthermore, they offer a notable temperature rise of 4-11.2ºC, providing outstanding versatility and efficiency to meet diverse operational demands.
1. Heat Pump Distillation: Revolutionizing thermal processing, this cutting-edge solution enhances energy efficiency and sustainability, making it indispensable for modern industries.
2. Waste Heat Recovery: Unleashing untapped potential, our technology transforms waste heat into valuable energy, optimizing operational efficiency and minimizing environmental impact.
3. Environmental Protection Field: From industrial wastewater treatment to lithium battery wastewater recycling, our versatile compressor excels in landfill leachate management, waste incineration fly ash leachate sodium and potassium separation, and more, contributing to a greener planet.
4. Lithium-Ion Battery Industry: Our compressor is a game-changer in processes like salt lake lithium extraction, enhancing efficiency in iron phosphate devices, ternary precursor wastewater management, and supporting sustainable lithium battery disassembly and nickel battery recycling.
5. New Energy Industry: Pioneering advancements in photovoltaic and polycrystalline silicon wastewater treatment, our technology propels the new energy sector towards a sustainable future.
6. Food & Beverage Industry: Elevate your processes with our compressor, perfect for the concentration and extraction of amino acids (such as alanine), sugar liquid drying, and beverage jam concentration, ensuring superior quality and flavor.
7. Pharmaceutical Industry: Essential for the pharmaceutical sector, our compressor supports the evaporation, concentration, crystallization, and drying processes in the production of both Chinese and Western medicines, ensuring purity and efficacy.
8. Chemical Industry: From caprolactam polymerization to polylactic acid PLA processing, our technology is integral in nylon 66 production, chelating agent evaporation, mannitol concentration, anhydrous sodium sulfate crystallization, organic matter purification, fragrance refinement, and chemical raw material manufacturing.
9. Metallurgical Industry: Our advanced solution tackles challenging wastewater scenarios, including sintering desulfurization, coking, vanadium extraction, and smelting wastewater treatment, optimizing resource recovery and environmental compliance.
10. Power Industry: Specially designed to address the complexities of desulfurized wastewater treatment from power stations, our compressor ensures clean and compliant discharge, safeguarding the ecosystem.
){kind=link}