| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Experience the future of energy efficiency with our Advanced Steam Compressor—an engineering marvel that employs the cutting-edge MVR (Mechanical Vapor Recompression) technology. This revolutionary energy-saving system significantly minimizes the need for external energy sources by ingeniously repurposing the secondary steam energy it produces. At the heart of this technology lies a principle that transforms electrical energy into thermal energy with unparalleled efficiency. The secondary steam, expertly compressed by our high-performance steam compressor, undergoes an increase in both pressure and temperature. This transformation is pivotal as it recycles the latent heat of vaporization, channeling the revitalized steam back to the evaporator to heat materials and induce further evaporation. Such innovative recycling not only boosts efficiency but also underscores a commitment to sustainable energy solutions.
Introducing the DM series Single-stage Geared Steam Compressor—a masterpiece of engineering that epitomizes compact efficiency and exceptional performance. This comprehensive system encompasses a robust compressor body, precision-engineered coupling, advanced gearbox, and a sophisticated lubrication system. Powered by a high-efficiency motor, it is equipped with cutting-edge electric instruments and an anti-surge control system. Designed for ease of maintenance, this compact powerhouse ensures seamless operation, making it the ideal choice for modern industrial applications.
3.3.1 The compressor base is integrally placed on the foundation. Carefully place wedge-shaped shims under the base for precise level adjustment.
Strategically alternate two wedge-shaped irons, then level the unit thoroughly. Secure the wedge-shaped irons with spot welding at 4-5 points. The wedge must be
crafted and installed by the user, customized to the actual conditions. Ensure the contact surface is meticulously finished for seamless contact of inclined
planes. The wedge iron's bearing capacity should not exceed 40Kg/cm2).
3.3.2 Employ a level to ascertain the precision level. Unit leveling requirements: the axial level is 0.05/1000mm, horizontal level is 0.10/1000mm.
Ensure the utmost accuracy in meeting these specifications.
3.3.3 Achieve coupling centering with finesse. Prior to commencing alignment, ensure the following preconditions:
1) Ensure the main power supply is completely turned off;
2) Remove the coupling shield with great care;
3) Detach the diaphragm coupling's intermediate section;
4) Inspect motor installation plane flatness, ensuring it is free from foreign matter, dirt, and attachments;
5) Ensure motor bolt hole dimensions exceed bolt size to facilitate motor adjustments upon loosening;
6) Prepare ample stainless steel gaskets to fully cover the motor's footing. The gaskets must be pristine and flat, avoiding long, thin gaskets for adjustments;
7) Utilize a highly accurate dial indicator or laser alignment meter (self-provided by the customer) with 0.01mm precision;
8) Have a bracket ready, as illustrated below, to support the dial indicator;
9) The motor wheel hub mounting bracket serves to mount the dial indicator on the wheel hub's edge, with the probe on the compressor wheel hub's outer edge;
10) Fine-tune the adjustment bolts surrounding the motor feet to align the compressor and motor center line. Ensure a maximum outer circle deviation of 0.05mm.
11) Securely tighten motor foot bolts, then meticulously review the coupling's outer circle runout and end face runout;
12) Post motor idling test, proceed to install the coupling's intermediate section.
3.3.4 After achieving the optimum 'levelness' and alignment of the casing, tighten the anchor bolts. Post mechanical or trial operation, loosen and retighten the bolts.
3.3.5 The impeller operates at high speed; any solid or liquid intrusion can inflict irreversible damage. Ensure inlet and outlet pipelines are pristine and adhere to the system's steam corrosion grade. Rectify non-compliant pipelines. It'sadvisable to integrate solid-liquid separation equipment, such as a gas scrubber or sedimentation tee, preceding the compressor inlet's straight pipe.
3.3.6 Install compressor inlet and outlet pipes with precision. Import and export pipelines should include relevant accessories per the PI diagram. Ensure the pipelines connected to the compressor are supported independently to avoid bearing weight on the compressor body.
3.3.7 Once the main fan and all its ancillary equipment have been meticulously installed and the concrete base has reached full solidity, it is then time to initiate the compressor operation test. This crucial step ensures peak performance and reliability of the Advanced Steam Compressor with Overall Base for Vanadium Wastewater.
3.3.8 The electric control cabinet of the compressor should be strategically installed within a 5-meter radius of the compressor itself, ensuring seamless operation. The connection from the compressor to the electric control cabinet should be expertly executed through threading pipe routed underground for a clean and efficient setup. Once the electric control cabinet is positioned, it is imperative to connect the wiring terminals within to the lines at the remote DCS, ensuring complete integration and functionality.
Established as the State-Owned Nantong Fan Factory in 1966, Nantong Dart-Rich Fan Co., LTD. has a storied legacy of excellence. In June 2019, we embarked on a transformative journey with an equity structure reform, ushering in a new era of growth and innovation. In line with our vision for the future, the company transformed into a partnership enterprise. To fuel our rapid expansion, we founded Dart-Rich (Hunan) Fan Co., Ltd. in December 2020, positioning ourselves to meet the growing demands of the industry. In 2004, we embraced cutting-edge German technology, pioneering significant advancements in product performance. Our innovations enhanced stability, reliability, efficiency, and reduced noise, alongside boosting wear and temperature resistance. As the principal drafter of the standard for integral geared assembly type centrifugal steam compressors, we set benchmarks in the industry.
With prestigious ISO9001, ISO14001, and ISO45001 certifications, our product portfolio includes advanced steam compressors, fans, and blowers. These are indispensable across diverse sectors like metallurgy, chemicals, power, environmental protection, construction, light industry, and new energy. We also excel in providing system optimization and maintenance for energy-efficient wind systems.
At Dart-Rich, continuous innovation in management, mechanisms, culture, and technology drives us. We are pioneering digital intelligence, fostering a culture of perseverance, and embracing the 'three wisdoms'. Our market insights fuel organizational growth, enhance customer service capabilities, and ensure swift, sustainable development.
Guided by our core values of 'Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism,' Dart-Rich is dedicated to elevating enterprise value. We strive to maximize customer benefits, progress shared responsibility, and cultivate mutual growth. Our vision is to lead the charge in reliable, eco-friendly fluid machinery solutions!
1. Experience the brilliance of our high-efficiency 3D flow semi-open impeller, where cutting-edge aerodynamic and structural design converge to create an impeller profile that sets the standard for excellence. Revel in a vast spectrum of stable operational conditions, as the blower boasts an incredible highest polytropic efficiency of up to 88%!
2. Discover unparalleled versatility with our vaneless diffuser, masterfully crafted to provide an expansive operating range that adapts to your every need.
3. Embrace the elegance of innovation with our integrated gearbox and compressor, designed with a streamlined, compact structure for ultimate efficiency and sophistication.
4. Our product stands as a pinnacle of engineering, offering an all-in-one integral skid-mounted package that includes a compressor, gearbox, and motor. This design ensures effortless transportation and installation, embodying convenience at its finest.
5. Achieve the pinnacle of performance with our product, which promises a high degree of automation, impeccable reliability, and remarkable energy efficiency. Experience user-friendly operation that guarantees ease alongside superior energy-saving capabilities.
1, Our commitment to "intelligent service" is driven by our core values of delivering service that is "more accurate, more comprehensive." With 13 strategically located marketing service centers within China and a robust global sales and service network, we ensure unparalleled accessibility and support for our esteemed customers worldwide.
2, Equipped and ready to act, all our after-sales service specialists are passport-ready to swiftly address any overseas maintenance needs. We proudly offer an unrivaled 24-hour, around-the-clock service throughout the project lifecycle, demonstrating our unwavering dedication to excellence and customer satisfaction.
3, Our "1191" Service Commitment guarantees prompt and efficient resolution of any on-site issues: within 1 minute, initial feedback is provided; within 1 hour, we address your service demand; within 9 hours, a comprehensive solution is presented; and within 1 day, our personnel arrive on-site, ensuring your peace of mind.
4, Reach our expert after-sales service team anytime by calling our dedicated hotline: 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
The innovative technology embedded within this product is harnessed from globally renowned models and cutting-edge design software, ensuring that we deliver swift and unparalleled model selection for our esteemed clients. Our offerings are meticulously categorized into 18 distinct series, catering to a wide range of operational needs. You can expect an adaptable flow rate ranging from 1 to a remarkable 240 t/h, alongside a precise temperature increase spanning 8-24ºC, all tailored to meet the diverse requirements of vanadium wastewater processing.
1. Revolutionize Heat Pump Distillation: Our technology elevates efficiency and performance in heat pump distillation, offering a sustainable solution for modern industry needs.
2. Innovate Waste Heat Recovery: Seamlessly harness waste heat with our advanced system, optimizing energy use and reducing environmental impact.
3. Transformative Environmental Protection Solutions: Our product excels in the industrial wastewater treatment sector, tackling the challenges of lithium battery wastewater management, wastewater recycling, and landfill leachate treatment. It also efficiently separates sodium and potassium in waste incineration fly ash leachate, among other applications.
4. Pioneering in the Lithium-Ion Battery Industry: Our cutting-edge device enhances various processes including salt lake lithium extraction, optimizing iron phosphate devices, managing ternary precursor wastewater, and supporting lithium battery disassembly and nickel battery circulation.
5. Empowering the New Energy Industry: Address the intricate demands of the photovoltaic and polycrystalline silicon wastewater treatments with our innovative solutions.
6. Elevate the Food & Beverage Industry: Experience superior concentration and extraction of amino acids like alanine, efficient sugar liquid drying, and enhanced beverage jam concentration.
7. Transformative Solutions for the Pharmaceutical Industry: Our product ensures precision in the evaporation, concentration, crystallization, and drying processes, essential in the production of both Chinese and Western medicines.
8. Revolutionizing the Chemical Industry: Our solutions tackle complex processes including caprolactam polymerization, polylactic acid (PLA) device management, and nylon 66 production. Excel in chelating agent evaporation crystallization, mannitol concentration, and more, ensuring purity in fragrance and raw materials.
9. Innovating the Metallurgical Industry: Address the challenges in treating sintering desulfurization wastewater, coking wastewater, and vanadium extraction wastewater with our state-of-the-art solutions.
10. Power Industry Excellence: Effectively manage the treatment of desulfurized wastewater from power stations, ensuring compliance and sustainability.
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