| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Experience the pinnacle of efficiency with our cutting-edge heat pump distillation process! This innovative method involves the pressurization and heating of steam at the tower's summit to a superior grade by harnessing external power. Serving as an exceptional reboiler heat source at the tower's base, it magnificently recovers the latent heat of the steam at the top, ensuring optimal performance and energy conservation.
Unlock the potential of energy transformation with direct compression heat pump distillation. By utilizing the vapor phase at the tower's pinnacle as the working fluid, it heightens the energy level through an external steam compressor, turning it into a high-temperature heat source for the reboiler at the base. Perfectly depicted in the figure below, this revolutionary technique is ideally suited for separation systems with minimal temperature differences and closely aligned boiling points between the tower top and the bottom.
The centrifugal compressor for heat pump distillation is an engineering marvel, comprising the compressor body, coupling, gearbox, lubrication system, motor, electric instruments, and a sophisticated anti-surge control system. Its compact design ensures easy maintenance while delivering unparalleled efficiency and reliability.
Revolutionize your operations by eliminating the need for external heat sources and cooling water with our advanced compressors! Enjoy a seamless integration that enhances performance and reduces resource consumption.
3.3.1 Carefully position the compressor base onto the foundation, ensuring utmost stability. Place wedge-shaped shims beneath the base to meticulously adjust and level the unit.
Strategically alternate two wedge-shaped shims. Once the unit is perfectly leveled, proceed to spot weld the wedges in 4 to 5 key points for enhanced stability. These wedges should
be crafted and installed by the user, tailored to the specific conditions. The contact surface should be finished to ensure even contact across the inclined plane.
For optimal performance, the bearing capacity of the wedge iron must not exceed 40Kg/cm2.
3.3.2 Employ a precise level to attain the unit's alignment. It is crucial to adhere to the following leveling standards: an axial level of 0.05/1000mm and a horizontal
level of 0.10/1000mm, ensuring meticulous accuracy for peak operational efficiency.
3.3.3 Achieve perfect coupling alignment. Prioritize confirming these essential conditions before commencement:
1) Safeguard by disconnecting the main power supply;
2) Carefully remove the coupling shield;
3) Detach the diaphragm coupling's center section;
4) Inspect the motor installation plane for flatness, ensuring it is pristine and free from debris or attachments;
5) Ensure motor bolt holes are larger than the bolts for seamless loosening and adjustment;
6) Amass ample stainless steel gaskets to support the motor's base, ensuring they're flat and devoid of any attachments. Avoid using long and thin gaskets for adjustments;
7) Utilize a dial indicator or laser alignment meter with a precision of 0.01mm—this should be customer-supplied;
8) Secure a bracket to support the dial indicator, precisely as illustrated below;
9) Use a motor wheel hub mounting bracket to position a dial indicator on the wheel hub edge, placing the probe on the compressor wheel hub's outer edge;
10) By fine-tuning the adjustment bolts around the motor feet, align the compressor and motor center lines as per guidelines, maintaining an outer circle deviation of no more than 0.05mm. The motor shaft center line should be slightly elevated compared to the compressor's low-speed shaft, with the coupling end face between 0.03~0.05mm;
11) Securely tighten the motor foot bolts, then recheck the coupling for any outer circle or end face runout;
12) After a successful motor idling test, replace the coupling's intermediate section.
3.3.4 Post-adjustment of levelness and alignment, firmly tighten the anchor bolts. After any mechanical operation or trial, loosen these bolts and retighten to ensure optimal stability.
3.3.5 The impeller is a high-speed, critical component. Any foreign solid or liquid ingress could cause significant damage, thus maintaining clean inlet and outlet pipelines is vital to align with the system's steam corrosion grade. Non-compliant pipelines must be amended. It's highlyrecommended to install solid-liquid separation equipment, like a gas scrubber or sedimentation tee, before the straight pipe at the compressor's inlet.
3.3.6 For installation of the compressor's inlet and outlet pipes, it's crucial to equip pipelines with appropriate accessories as per the PI diagram. Ensure the pipeline is supported by a separate bracket, as the compressor itself should not bear its weight.
3.3.7 Once the installation of the main fan and all its ancillary equipment is complete, and the concrete is fully solidified, it's time to proceed with the thrilling compressor operation test. This marks an essential stage in ensuring the seamless functionality of our Methanol Compressor with Frequency Conversion for Optimal Heat Distillation.
3.3.8 To ensure optimal performance and safety, the electric control cabinet for the compressor should be strategically installed within a 5-meter radius of the compressor itself. The wiring connection must be meticulously executed, using threading pipe that runs underground for maximum protection. After positioning the electric control cabinet, it's crucial to meticulously connect the wiring terminals within the cabinet to the lines at the remote DCS, guaranteeing a flawless integration into the system.
Nantong Dart-Rich Fan Co., LTD. (formerly known as State-Owned Nantong Fan Factory) boasts a storied legacy since its establishment in 1966. A monumental equity structure reform in June 2019 propelled the company towards new horizons. and transformed the organization into a dynamic partnership enterprise. To pave the way for rapid expansion, Dart-Rich (Hunan) Fan Co., Ltd. was founded in December 2020. This strategic move marks a new chapter in the company's illustrious history. infused with cutting-edge German technology since 2004, Dart-Rich has achieved remarkable technological advancements, ensuring exceptional product stability, reliability, efficient performance, minimal noise, and superior wear and temperature resistance. As pioneers, we are proud to be the main drafters of the standard for integral geared assembly type centrifugal steam compressors.
Dart-Rich has proudly achieved ISO9001, ISO14001, and ISO45001 certifications, underscoring our unwavering commitment to quality. Our diverse product range includes steam compressors, fans, and blowers, all essential across industries such as metallurgy, chemical, electric power, environmental protection, building materials, light industry, and new energy. Beyond products, we offer system optimization and maintenance services aimed at energy-efficient wind system enhancements.
At Dart-Rich, innovation is our cornerstone. We consistently pursue management, mechanism, cultural, and technological innovation while advancing digital intelligence, fostering a culture of resilience, and embracing the 'three wisdoms'. Our deep market insights fuel organizational growth, elevate customer service capabilities, and ensure our sustained, robust evolution.
Dart-Rich embodies core values of 'Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism'. We perpetually enhance our enterprise value, deliver unparalleled value to our customers, and champion shared creation and responsibility with stakeholders. Our unwavering commitment is to lead as the preeminent provider of dependable green fluid machinery.
1, Featuring a high-efficiency 3D flow semi-open impeller, our product shines with its professional aerodynamic and structural design. The advanced impeller profile ensures a broad spectrum of stable operating conditions, allowing the main machine to achieve a remarkable polytropic efficiency reaching up to 88%.
2, The cutting-edge vaneless diffuser technology grants the blower an expansive range of operating conditions.
3, Engineered for excellence, the gearbox and compressor are seamlessly integrated into a compact, efficient structure.
4, The Methanol Compressor with Frequency Conversion is an all-in-one integral skid-mounted package, incorporating the compressor, gearbox, and motor, facilitating effortless transportation and swift installation.
5, Boasting a high degree of automation, our product ensures exceptional reliability, outstanding efficiency, and energy-saving features, all while being incredibly easy to operate.
1, At NANTONG DART-RICH FAN CO.,LTD, we are committed to delivering 'intelligent service' that is grounded in our ethos of being 'more accurate, more comprehensive.' Our robust network features 13 strategically located marketing service centers across China, complemented by a global sales and service network, ensuring seamless support and accessibility worldwide.
2, To guarantee timely and efficient service, all our after-sales professionals are passport-ready, ready to tackle any overseas maintenance tasks at a moment's notice. We offer a 24-hour, round-the-clock service throughout the project duration, ensuring you never face downtime.
3, Our '1191' Service Commitment assures you of our dedication: On-site issue feedback provided within 1 minute; Service demand addressed within 1 hour; Comprehensive solution proposed within 9 hours; Deployment of personnel to the site within 1 day.
4, For any inquiries or support, feel free to reach out to our after-sales service hotline at 0086-400-625-2668.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
The cutting-edge pneumatic technology that powers this product is meticulously imported from internationally renowned advanced stage models and pioneering design software. This enables us to swiftly offer our clients precise and optimal model selections, catering to a wide range of requirements. The product line is impressively diverse, encompassing 18 distinctive series, each expertly crafted to handle applicable flow rates that span from 1 to an extraordinary 240 t/h, alongside a temperature rise that ranges spectacularly between 8-24ºC.
1. Heat pump distillation: Harness the power of advanced technology for efficient heat transfer and distillation processes, ensuring unmatched performance and sustainability.
2. Waste heat recovery: Transform waste heat into a valuable resource, enhancing energy efficiency and reducing environmental impact through innovative recovery solutions.
3. Environmental protection field: Lead the charge in industrial wastewater treatment, including lithium battery wastewater recycling, landfill leachate management, and waste incineration fly ash treatment with cutting-edge sodium and potassium separation technologies.
4. Lithium-Ion battery industry: Revolutionize processes like salt lake lithium extraction and iron phosphate devices, ensuring optimal wastewater treatment, effective lithium battery disassembly, and efficient nickel battery circulation.
5. New energy industry: Embrace the future with superior solutions for photovoltaic and polycrystalline silicon wastewater treatments, supporting the growth of sustainable energy sources.
6. Food & beverage industry: Elevate product quality with superior concentration and extraction techniques for amino acids like alanine, efficient sugar liquid drying, and precise beverage jam concentration.
7. Pharmaceutical industry: Optimize production processes for both Chinese and Western medicines through advanced evaporation, concentration, crystallization, and drying methods.
8. Chemical industry: Drive innovation in processes such as caprolactam polymerization, polylactic acid PLA device operations, nylon 66 production, and more with state-of-the-art evaporation and crystallization techniques.
9. Metallurgical industry: Master the treatment of complex wastewater challenges, including sintering desulfurization, coking, vanadium extraction, and smelting wastewater solutions.
10. Power industry: Achieve excellence in the treatment of desulfurized wastewater from power stations, ensuring compliance with environmental standards and enhancing operational efficiency.
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