| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Warranty: | 1 Year |
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Experience the revolutionary potential of heat pump distillation, a cutting-edge process that elevates steam at the top of the tower to a superior energy level using external power. This innovative method allows the steam to act as a reboiler heat source at the tower's base, thereby ingeniously reclaiming its latent heat. Such a sophisticated approach showcases remarkable efficiency and environmental consciousness.
Direct compression heat pump distillation introduces a remarkable advancement by utilizing the tower's top vapor phase as a working fluid. Through an external steam compressor, it elevates the energy level of this vapor, transforming it into a high-temperature heat source for the reboiler at the tower's bottom. As illustrated in the accompanying figure, this method is exceptionally suited for separation systems where the tower top and bottom have small temperature differentials and similar boiling points, making it a precise and efficient solution.
The centrifugal compressor designed for heat pump distillation is a marvel of modern engineering. It consists of a meticulously crafted compressor body, a robust coupling, a high-efficiency gearbox, a comprehensive lubrication system, a powerful motor, an advanced electric instrument, and a cutting-edge anti-surge control system. Its compact structure not only offers operational excellence but also ensures ease of maintenance, redefining convenience in industrial applications.
Experience the outstanding benefits of using compressors that completely eliminate the need for external heat sources and cooling water! This approach not only simplifies the process but also significantly reduces environmental impact, making it a sustainable choice for modern distillation needs.
3.3.1 Gracefully position the compressor base on the foundation. Introduce wedge-shaped shims beneath the base to masterfully achieve the perfect level, ensuring optimal stability for the entire unit.
Strategically alternate two wedge-shaped irons, achieving impeccable balance. Once perfectly leveled, securely spot weld the wedge-shaped irons at 4-5 points to maintain steadfast stability.
The wedges should be artfully crafted and installed by the user according to their unique requirements, ensuring a consistently even contact surface.
The wedge iron's bearing capacity should not exceed an impressive 40Kg/cm2).
3.3.2 Employ a precision level to ensure the unit's levelness. The desired precision: axial level at an extraordinary 0.05/1000mm and horizontal level at a notable 0.10/1000mm, guaranteeing seamless operation.
3.3.3 For impeccable coupling alignment, ensure the following steps are meticulously executed:
1) Deactivate the main power supply, ensuring safety is a priority;
2) Carefully detach the coupling shield to prepare for alignment;
3) Remove the diaphragm coupling's intermediate section with precision;
4) Confirm the motor installation plane's flatness, ensuring it is pristine and devoid of any foreign materials;
5) Ensure motor bolt holes are sufficiently larger than bolt sizes, allowing for effortless motor adjustments;
6) Prepare an abundance of stainless steel gaskets to secure the motor foot, ensuring they are immaculate and perfectly flat. Avoid using long, thin gaskets for precise adjustments.
7) Utilize an ultra-accurate dial indicator or laser alignment meter with a remarkable precision of 0.01mm, sourced by the customer;
8) Prepare a robust bracket to support the dial indicator, as demonstrated in the accompanying illustration;
9) Utilize the motor wheel hub mounting bracket to position a dial indicator on the wheel hub's edge, ensuring the probe touches the compressor hub's outer edge;
10) Adjust the motor feet's bolts with care, aligning the compressor and motor center lines perfectly. The maximum deviation for the outer circle is an impressive 0.05mm, with the motor shaft center line slightly elevated above the compressor's low-speed shaft center line, and coupling end face deviation at an exact 0.03~0.05mm;
11) Securely fasten the motor foot bolts and verify the coupling's outer circle and end face runouts with precision.;
12) Seamlessly reinstall the coupling's intermediate section following a successful motor idling test, ensuring flawless integration.
3.3.4 Once you've attained perfect 'levelness' and alignment, tighten the anchor bolts. Post mechanical or trial operations, loosen and retighten the bolts to maintain optimal integrity.
3.3.5 To prevent irreversible damage to the high-speed rotating impeller, ensure the compressor's inlet and outlet pipelines are impeccably clean and adhere to steam corrosion grade requirements. Remediate any pipelines falling short of these criteria, and it's highly recommended to incorporate a solid-liquid separation system, such as a gas scrubber or sedimentation tee, before the compressor's inlet.
3.3.6 Expertly install the compressor's inlet and outlet pipes. Follow the PI diagram for integrating necessary pipeline accessories. Remember, the pipeline should be supported independently from the compressor to avoid undue strain on the compressor body.
3.3.7 Once the main fan along with its supporting equipment has been meticulously installed and the concrete has fully cured, you can then proceed with the compressor operation test. This step ensures that the installation is robust and ready for optimal functionality.
3.3.8 The electric control cabinet for the compressor should be strategically installed within a 5-meter radius of the compressor, ensuring a seamless connection. The wiring from the compressor to the cabinet should be encased in a threading pipe and routed underground for protection and durability. Once the electric control cabinet is perfectly in position, proceed to connect the wiring terminals within the cabinet to the remote DCS lines.
Nantong Dart-Rich Fan Co., LTD. (previously known as State-Owned Nantong Fan Factory) boasts a rich heritage since its inception in 1966. A transformative equity structure reform was undertaken in June 2019, evolving the company into a dynamic partnership enterprise. To cater to its fast-paced growth, Dart-Rich (Hunan) Fan Co., Ltd. was unveiled in December 2020. The company ushered in state-of-the-art German technology in 2004, achieving groundbreaking advancements in product stability, unmatched reliability, exceptional efficiency, minimal noise, superior wear and temperature resistance, and more. Notably, we are the main architects of the pivotal standard for integral geared assembly type centrifugal steam compressors.
Embodying excellence, Dart-Rich has acquired the prestigious ISO9001, ISO14001, and ISO45001 certifications. Our flagship offerings include steam compressors, fans, and blowers. These are indispensable in industries such as metallurgy, chemical sectors, electric power, environmental conservation, building materials, light industry, and burgeoning new energy fields. We also deliver system optimization solutions and offer maintenance services dedicated to energy-efficient wind system renovations.
Driven by relentless innovation, Dart-Rich embraces management, mechanism, culture, and technology innovation, advancing towards a future of digital intelligence, striver culture, and 'three wisdom'. With keen market insight, we constantly foster organizational growth, enhance customer service capabilities, and ensure sustained, robust development.
Anchored in our core values of "Honest and Trustworthy; Dedicated and Professional; Altruism and Mutualism", Dart-Rich is committed to elevating enterprise value, maximizing customer benefits, and ensuring shared responsibility and creation among all stakeholders. Our vision is clear: to lead as the premier provider of reliable green fluid machinery!
1. Experience the pinnacle of performance with our Efficient Steam Compressor, featuring a cutting-edge 3D flow semi-open impeller. Engineered with professional aerodynamic precision, its advanced impeller profile ensures a wide range of stable operating conditions. Revel in its superior efficiency, with the main machine achieving a remarkable polytropic efficiency of up to 88%!
2. By incorporating a vaneless diffuser, our compressor boasts an impressive operating range, ensuring flexibility and adaptability for your needs.
3. The gearbox and compressor are ingeniously integrated into a compact, cohesive structure, showcasing our commitment to space-saving design without compromising functionality.
4. Designed for convenience and ease, this comprehensive skid-mounted package includes the compressor, gearbox, and motor. Its streamlined design facilitates effortless transportation and swift installation.
5. Enjoy a highly automated operation that promises exceptional reliability and efficiency. Our product not only saves energy but also simplifies your workload with its easy-to-use interface.
1, At NANTONG DART-RICH FAN CO., LTD, we steadfastly adhere to an "intelligent service" philosophy, striving for unparalleled precision and thoroughness. Our extensive network comprises 13 marketing service centers strategically positioned across China, complemented by a comprehensive global sales and service network that ensures our presence and support wherever you are.
2, Our dedicated after-sales service team is equipped and ready to respond to international maintenance tasks at a moment's notice, holding passports to facilitate swift travel. We are committed to providing you with seamless, 24-hour, around-the-clock support throughout your project's duration.
3, "1191" Service Commitment: We pledge to address on-site issues within 1 minute, respond to service demands within 1 hour, deliver a solution reply within 9 hours, and ensure our personnel are present on-site within 1 day, guaranteeing rapid and reliable support.
4, For immediate assistance, please reach out to our after-sales service hotline at 0086-400-625-2668, where our expert support team stands ready to assist you.
Q1. Are you a factory?
A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.
Q2. Where is your factory?
A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.
Q3. How long is your warranty?
A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.
Q4. What certification do you have?
A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.
Q5. What accessories do you use for your machine?
A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.
Q6. How many years of history does your factory have?
A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.
Q7. Do you have an official website?
A7. If you have any questions, please feel free to contact us.
Our cutting-edge Efficient Steam Compressor with Adjustable Guide Vane for Methanol Distillation leverages the full spectrum of advanced pneumatic technology. Imported from sophisticated international models and supported by state-of-the-art design software, we promise our clients rapid and precise model selection. This remarkable product is available in an impressive 18 series, accommodating a broad scope of flow rates ranging from 1-240 t/h. Moreover, it offers a highly adaptable temperature rise capacity of 8-24ºC, ensuring unparalleled efficiency and performance tailored to your specific needs.
1. Heat Pump Distillation: Step into an era of energy efficiency with advanced heat pump distillation that harnesses energy smartly to deliver optimal results.
2. Waste Heat Recovery: Transform waste into wealth by reclaiming heat energy that would otherwise be lost, enhancing sustainability and resource efficiency.
3. Environmental Protection: Pioneering solutions for industrial wastewater treatment, lithium battery wastewater recycling, landfill leachate management, and waste incineration fly ash leachate sodium and potassium separation, ensuring a cleaner, greener tomorrow.
4. Lithium-Ion Battery Industry: Elevate your processes with innovative devices for salt lake lithium extraction, iron phosphate, ternary precursor wastewater treatment, lithium battery disassembly wastewater management, and nickel battery recycling.
5. New Energy Industry: Embrace the future with cutting-edge solutions for photovoltaic and polycrystalline silicon wastewater treatment, driving sustainability in renewable energy sectors.
6. Food & Beverage Industry: Revolutionize the concentration and extraction of amino acids like alanine, streamline sugar liquid drying, and enhance beverage jam concentration for superior quality and taste.
7. Pharmaceutical Industry: Optimize your production with efficient evaporation, concentration, crystallization, and drying processes in the manufacture of both Chinese and Western medicines, ensuring high purity and efficacy.
8. Chemical Industry: Innovate your processes with specialized devices for caprolactam polymerization, polylactic acid (PLA) production, and nylon 66 manufacturing, alongside advanced techniques for chelating agent evaporation, mannitol concentration, organic matter crystallization, fragrance purification, and more.
9. Metallurgical Industry: Refine wastewater management with targeted solutions for sintering desulfurization, coking, vanadium extraction, and smelting wastewater treatment, promoting environmental responsibility in metallurgy.
10. Power Industry: Power ahead with cutting-edge solutions for the treatment of desulfurized wastewater from power stations, safeguarding water resources while reducing environmental impact.
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